Remove/Install Rear Section On Center Roof Paneling - Ar65.10-P-5760CLW

Model 205.3 

with code 413 (Automatic panoramic sliding sunroof) 

Fig 1: Rear Roof Panel Component Location (Model 205.3 W/Code 413)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A .
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets
3	Remove roof paneling rear section (1)		AR65.10-P-5760-01CLW .
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner	WS54.00-P-0049B .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		Set of spacer blocks
4	Prepare roof paneling rear section (1) for installation		AR65.10-P-5760-02CLW .
		Commercially available devices/tools  Round wire brush Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
5	Install roof paneling rear section (1)		AR65.10-P-5760-03CLW .
	000 588 01 84 00 Welder	Commercially available devices/tools  Round wire brush Wet/dry vacuum cleaner	WS60.00-P-0021K .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Set of spacer blocks
6	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
7	Remove spark protection blankets
8	Clean repair area	Commercially available devices/tools  Wet/dry vacuum cleaner
9	Prime repair area using primer filler
Topical note	Notes on paintwork repairs	Use only primer filler approved by Daimler AG	AH98.00-P-9408-02A .
10	Seal seam following repairs		AR97.10-P-4000LW .
11	Paint repair areas and adjacent surfaces
Topical note	Notes on paintwork repairs	Use only paints approved by Daimler AG	AH98.00-P-9408-02A .
12	Add cavity preserving agent		AR97.20-P-1500LW
13	Install all detachable body components in area to be repaired

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71