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Remove/Install Filler Neck Of Fuel Tank - AR47.10-P-7541MFG

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Model 118, 177, 247 with engine 139 

MODIFICATION NOTES

17.01.2020 Position air extraction system in working area and switch on, added. Operation step 2  

Shown on model 177.0 

G16050253Courtesy of MERCEDES-BENZ USA
G16050254Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Empty the fuel tank.   AR47.10-P-4001MFD 
2 Position air extraction system in working area and switch on.    
REFER TO SPECIAL TOOLS 000 588 00 85 00 Air extraction system   WS47.00-P-0039B 
3 Remove tank filler recess.   AR88.60-P-2001MFA
4 Release sealing boot (1) at outer wheel well (2) and slide downward.    
5 Detach left rear wheel and tire assembly.   AR40.10-P-1102MFA
6 Remove fender liner in rear left fender.   AR88.10-P-1302MFA
7 Remove underfloor paneling on left side.   AR61.30-P-1001MFA
8 Remove nuts (4). TORQUE SPECIFICATION Nut, filler neck to body *BA47.10-P-1003-01T 
9 Unclip line (5, 8) from bracket (9).    
10 Release and disconnect line (5) from connection (6) at fuel tank.    
11 Seal exposed openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 4
12 Release and disconnect line (8) from activated charcoal canister (10).    
13 Seal exposed openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 4
14 Remove fuel hose (7) from filler neck (3) and seal with plug. INSTALLATION IMPORTANT If filler neck (3) will be replaced, fuel hose (7) must also be replaced.
TORQUE SPECIFICATION Clamp, fuel hose to fuel tank/filler neck
*BA47.10-P-1002-01T 
    SPECIAL TOOL Plug Fig 3
15 Remove filler neck (3).    
16 Remove sealing boot (1) from filler neck (3). If sealing boot (1) or filler neck (3) is replaced.  
17 Seal exposed openings with suitable protective covers. SPECIAL TOOL Set of protective covers Fig 1
    SPECIAL TOOL Set of protective covers Fig 2
18 Check all removed components for damage. If damage is present:

Replace corresponding components.
 
19 Install in the reverse order.    
INSPECT Check     
20 Check fuel tank and connections for leaks.    
FUEL TANK

Number Designation Model 118 Model 177
BA47.10-P-1002-01T Clamp, fuel hose to fuel tank/filler neck Nm 4 4
FUEL TANK

Number Designation Model 247
BA47.10-P-1002-01T Clamp, fuel hose to fuel tank/filler neck Nm 4
FUEL TANK

Number Designation Model 118 Model 177
BA47.10-P-1003-01T Nut, filler neck to body M6 Nm 6 6
FUEL TANK

Number Designation Model 247
BA47.10-P-1003-01T Nut, filler neck to body M6 Nm 6
Fig 1: Identifying Set Of Protective Covers (001 589 12 91 00)
G14790201Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Set Of Protective Covers (001 589 06 91 00)
G14785718Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Plug (168 589 00 91 00)
G10251159Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA