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Remove/Install Front Passenger's Door Upper Hinge - AR72.10-P-0005MFA

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Model 118 

Model 177, 243, 247 

MODIFICATION NOTES

11.10.2023 Screw, hinge to front door   BA72.10-P-1001-01ZA
G16142862Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove front passenger door.   AR72.10-P-0500MFA 
2 Mark the installation position for the hinge wing (1.1) and hinge support (1.2). IMPORTANT The upper hinge consists of the hinge wing (1.1) and hinge support (1.2).  
3 Unscrew the screw (2) and remove the hinge wing (1.1).    
4 Remove instrument panel.   AR68.10-P-1000MFA
5 Detach cable duct far enough to gain access to nuts (3).    
6 Remove nuts (3) and remove hinge support (1.2). IMPORTANT Press damping if necessary to the side.  
INSTALLING Install     
7 Clean contact surfaces in area of hinge supports. Cleaner *BR00.45-Z-1025-04A 
8 Align hinge support (1.1) using the markings made previously on the front passenger door and tighten the screw (2) slightly by hand.    
9 Align hinge support (1.2) using the markings made previously and tighten nuts (3) slightly by hand.    
10 Install front passenger door.   AR72.10-P-0500MFA 
11 Close front passenger door and open. IMPORTANT The installation position of the passenger door may change later due to opening and closing.  
INSPECT Check     
12 Check gap dimensions at front passenger door. Model 243.6/7 AR60.00-P-0700-01EQA
    Model 118 AR60.00-P-0700-01MFC
    Model 177, 247 AR60.00-P-0700-01MFA
    HAND-HELD TESTER Model 118
Front door to fender		 *BE60.00-P-1009-01NA 
    HAND-HELD TESTER Model 118
Front door to rear door		 *BE60.00-P-1010-01NA 
    HAND-HELD TESTER Model 118
Longitudinal member panel to front door/rear door		 *BE60.00-P-1024-01NA 
    HAND-HELD TESTER Model 177
Front door to fender		 *BE60.00-P-1008-01JA 
    HAND-HELD TESTER Model 177
Front door to rear door		 *BE60.00-P-1009-01JA 
    HAND-HELD TESTER Model 177
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01JA 
    HAND-HELD TESTER Model 177
Longitudinal member panel to fender/front door/rear door		 *BE60.00-P-1025-01JA 
    HAND-HELD TESTER Model 243.6/7, 247
Front door to fender		 *BE60.00-P-1008-01MA 
    HAND-HELD TESTER Model 243.6/7, 247
Front door to rear door		 *BE60.00-P-1009-01MA 
    HAND-HELD TESTER Model 243.6/7, 247
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01MA 
    HAND-HELD TESTER Model 247
Longitudinal member panel to front door/rear door		 *BE60.00-P-1025-01MA 
    SPECIAL TOOL Feeler gauge
If problems are found,
↓
Adjust gap dimensions of front passenger door.		 Fig 1
    Model 118 AR72.10-P-0550MFC 
    Model 177, 243, 247 AR72.10-P-0550MFA
13 Tighten the screw (2) and nuts (3). TORQUE SPECIFICATION Screw/bolt, hinge to front door *BA72.10-P-1001-01ZA 
    TORQUE SPECIFICATION Nut, hinge to body *BA72.10-P-1002-01ZA 
14 Repair paint damage at respective screw heads.   AR98.00-P-0150CW
15 Protect the front passenger door and A-pillar against corrosion in area of hinge leaf (1.1) and hinge support (1.2). Model 243 AR97.20-P-1500EQA
    Model 118, 177, 247 AR97.20-P-1500MFA
16 Fasten cable duct.    
17 Install instrument panel.   AR68.10-P-1000MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1008-01JA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (+0, 5/-1)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (+0, 5/-1)
For picture, see AR60.00-P-0700-01MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1009-01JA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1009-01NA Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1010-01JA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1010-01NA Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1024-01NA Longitudinal member panel to front door/rear door Dimension "V" mm 5 (±1) 5 (±1)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1025-01JA Longitudinal member panel to fender/front door/rear door Dimension "Y" mm 5 (±1) 5 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm 5, 0 (±1) -
For picture, see AR60.00-P-0700-01MFA -
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm -
- -
FRONT DOOR

Number Designation Model 118 Model 177, 247
BA72.10-P-1001-01ZA Screw/bolt, hinge to front door Initial tightening torque (hold period 2 s) Nm 50 50
Subsequent tightening Nm 50 50
FRONT DOOR

Number Designation Model 243
BA72.10-P-1001-01ZA Screw/bolt, hinge to front door Initial tightening torque (hold period 2 s) Nm 50
Subsequent tightening Nm 50
FRONT DOOR

Number Designation Model 118 Model 177, 247
BA72.10-P-1002-01ZA Nut, hinge to body Nm 40 40
FRONT DOOR

Number Designation Model 243
BA72.10-P-1002-01ZA Nut, hinge to body Nm 40
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G16142863Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
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