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Remove/Install Front Door - AR72.10-P-0500MFA

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Model 118, 177, 243, 247 

MODIFICATION NOTES

01.02.2021 New operation step added. Operation step 6  
25.06.2019 Rear door to side wall Model 247.0 BE60.00-P-1011-01MA
G16051651Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 on left side of vehicle 

G16051652Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 on left side of vehicle 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Open side window of front door (1).    
2 Disconnect the ground line for the on-board electrical system battery (G1).   AR54.10-P-0003MFA
3 Remove corresponding front door sill.   AR68.30-P-4101MFA
4 Release, disconnect electrical connectors (8) and remove electrical wiring harness with grommet from body. IMPORTANT The number of electrical connectors (8) varies depending on the vehicle equipment.  
5 Remove screw (7) of door holder (2). TORQUE SPECIFICATION Bolt, door holder on body *BA72.10-P-1006-01ZA 
6 Remove covers over grub screws (3, 4).    
7 Remove grub screws (3, 4) of hinge supports (5, 6) until front door (1) can be removed from lower hinge leaves. INSTALLATION IMPORTANT Wet thread of grub screws (3, 4) with Loctite.
Loctite 243		 *BR00.45-Z-1066-01A 
    TORQUE SPECIFICATION Grub screw locking clip *BA72.10-P-1004-01ZA 
    TORQUE SPECIFICATION Grub screw to door hinge shaft *BA72.10-P-1003-01ZA 
8 Remove front door (1) from hinge supports (5, 6) and set down on suitable base. NOTES
Carefully remove and install front door (1).
If the front door (1) comes into contact with the vehicle, the paint can be damaged.
IMPORTANT Helper required.		  
9 Install in the reverse order.    
  Concluding tasks     
10 Check gap dimensions of front door (1). Model 243.6/7 AR60.00-P-0700-01EQA
    Model 118 AR60.00-P-0700-01MFC
    Model 177, 247 AR60.00-P-0700-01MFA
    Model 118
Longitudinal member panel to front door/rear door		 *BE60.00-P-1024-01NA 
    Model 118
Front door to rear door		 *BE60.00-P-1010-01NA 
    Model 118
Front door to fender		 *BE60.00-P-1009-01NA 
    Model 177
Longitudinal member panel to fender/front door/rear door		 *BE60.00-P-1025-01JA 
    Model 177
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01JA 
    Model 177
Front door to rear door		 *BE60.00-P-1009-01JA 
    Model 177
Front door to fender		 *BE60.00-P-1008-01JA 
    Model 247
Longitudinal member panel to front door/rear door		 *BE60.00-P-1025-01MA 
    Model 243.6/7, 247
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01MA 
    Model 243.6/7, 247
Front door to rear door		 *BE60.00-P-1009-01MA 
    Model 243.6/7, 247
Front door to fender		 *BE60.00-P-1008-01MA 
    SPECIAL TOOL Feeler gauge
If there are problems,
↓
Adjust gaps on front door (1).		 Fig 1
    Model 177, 243, 247 AR72.10-P-0550MFA 
    Model 118 AR72.10-P-0550MFC 
11 Repair paint damage at respective grub screws (3, 4).   AR98.00-P-0150CW
12 Protect front door (1) and A-pillar in area of hinge against corrosion. Model 243 AR97.20-P-1500EQA
    Model 118, 177, 247 AR97.20-P-1500MFA
13 Normalize power window.    
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1008-01JA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (+0, 5/-1)
For picture, see   AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1008-01MA Front door to fender Dimension "H" mm 4 (+0, 5/-1)
For picture, see   AR60.00-P-0700-01MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1009-01JA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1009-01NA Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1010-01JA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1)
For picture, see   AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1010-01NA Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1024-01NA Longitudinal member panel to front door/rear door Dimension "V" mm 5 (±1) 5 (±1)
For picture, see   AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1025-01JA Longitudinal member panel to fender/front door/rear door Dimension "Y" mm 5 (±1) 5 (±1)
For picture, see   AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm 5, 0 (±1) -
For picture, see   AR60.00-P-0700-01MFA -
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm -
-   -
FRONT DOOR

Number Designation Model 118 Model 177, 247
BA72.10-P-1003-01ZA Grub screw to door hinge shaft Nm 20 20
FRONT DOOR

Number Designation Model 243
BA72.10-P-1003-01ZA Grub screw to door hinge shaft Nm 20
FRONT DOOR

Number Designation Model 118 Model 177, 247
BA72.10-P-1004-01ZA Grub screw locking clip Nm 23 23
FRONT DOOR

Number Designation Model 243
BA72.10-P-1004-01ZA Grub screw locking clip Nm 23
FRONT DOOR

Number Designation Model 118 Model 177, 247
BA72.10-P-1006-01ZA Bolt, door holder on body Nm 25 25
FRONT DOOR

Number Designation Model 243
BA72.10-P-1006-01ZA Bolt, door holder on body Nm 25
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129130Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1066-01A Loctite 243 A 613 989 09 71 09
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