Adjust Front Door - AR72.10-P-0550MFC

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Model 118.3/6

MODIFICATION NOTES

11.10.2023

Screw, hinge to front door

BA72.10-P-1001-01ZA

Shown on left side of vehicle on model 118.3

Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 118.3

Courtesy of MERCEDES-BENZ USA

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).
2	Remove bolts (2) and remove lock striker (3)
3	Remove bolt (6) and move door holder to zero position.	Move door holder to zero position. The paint will be damaged otherwise.
	Check
4	Check adjustment of front door (1).	The contour of the front fender should be flush with the contour of the front door (1) or may protrude by a maximum of 1 mm.	AR60.00-P-0700-01MFC
		Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Front door to rear door	*BE60.00-P-1010-01NA
		Front door to fender	*BE60.00-P-1009-01NA
		Feeler gauge	Fig 1
	Adjust
5	Loosen bolt (5) at hinge (4), adjust front door (1) and tighten bolt (5) again.	Do not loosen bolt (5) and bolt (8) at the same time. Otherwise, paint damage will occur if the front door (1) makes contact with other component parts. The hinges (4, 7) must not be placed under stress during adjustment. Otherwise the hinges (4, 7) can be damaged.	AR60.00-P-0700-01MFC
		Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Front door to rear door	*BE60.00-P-1010-01NA
		Front door to fender	*BE60.00-P-1009-01NA
		Feeler gauge	Fig 1
6	Loosen bolt (8) at hinge (7), adjust front door (1) and tighten bolt (8) again.	Do not loosen screw (8) and screw (5) at the same time. Otherwise, paint damage will occur if the front door (1) makes contact with other component parts. The hinges (4, 7) must not be placed under stress during adjustment. Otherwise the hinges (4, 7) can be damaged.	AR60.00-P-0700-01MFC
		Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Front door to rear door	*BE60.00-P-1010-01NA
		Front door to fender	*BE60.00-P-1009-01NA
		Screw/bolt, hinge to front door	*BA72.10-P-1001-01ZA
		Feeler gauge If making adjustments via the bolts (5, 8) on the hinges (4, 7) is not sufficient, ↓ Continue with operation steps (7 to 10).	Fig 1
	Remove
7	Remove door sill.	If adjustment via bolts (5, 8) is insufficient.	AR68.30-P-4101MFA
8	Loosen nuts (9) on the A-pillar only until the front door (1) can be adjusted and adjust front door (1) and tighten nuts (9) again.	If adjustment via bolts (5, 8) is insufficient. The hinges (4, 7) must not be placed under stress during adjustment. Otherwise, the hinges (4, 7) will be damaged. Only loosen the nuts (9) as far as necessary. Otherwise, paint damage will occur if the front door (1) makes contact with other component parts.	AR60.00-P-0700-01MFC
		Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Front door to rear door	*BE60.00-P-1010-01NA
		Front door to fender	*BE60.00-P-1009-01NA
		Screw/bolt, hinge to front door	*BA72.10-P-1001-01ZA
		Feeler gauge	Fig 1
9	Remove instrument panel.	If adjustment via bolts (5, 8) is insufficient.	AR68.10-P-1000MFA
10	Expose nuts (10) on A-pillar.	If adjustment via bolts (5, 8) is insufficient.
11	Loosen nuts (10) only so far that the front door (1) can be adjusted; adjust the front door (1) and tighten nuts (10) again.	If adjustment via bolts (5, 8) is insufficient. Only loosen nuts (10) as far as necessary. Otherwise, paint damage will occur if the front door (1) makes contact with other component parts. The hinges (4, 7) must not be placed under stress during adjustment. Otherwise the hinges (4, 7) can be damaged.	AR60.00-P-0700-01MFC
		Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Front door to rear door	*BE60.00-P-1010-01NA
		Front door to fender	*BE60.00-P-1009-01NA
		Nut, hinge to body	*BA72.10-P-1002-01ZA
		Feeler gauge	Fig 1
	Adjust
12	Position lock striker (3) on B-pillar and screw in bolts (2) up to stop.	It must still be possible to adjust the lock striker (3).
13	Align lock striker (3) by carefully closing front door (1).	The contour of the front door (1) must be flush with the contour of the rear door or may protrude by a maximum of 1 mm.
14	tighten screws (2).	Screw, front door lock striker to body	*BA72.10-P-1008-01ZA
	Install
15	Repair paint damage at bolt heads of bolts (5, 8).
Notice	General notes on touch-up applicators and paint spray cans		AH98.00-P-9409-06A
16	Protect the front door (1) and A-pillar in area of the two hinges (4, 7) against corrosion.
Notice	Notes on cavity preservation		AH97.20-P-0001-01B
		Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
17	Install instrument panel.	When the instrument panel is removed.	AR68.10-P-1000MFA
18	Install door sill.	When the door sill is removed.	AR68.30-P-4101MFA
19	Tighten bolt (6).	Bolt, door holder on body	*BA72.10-P-1006-01ZA
	Concluding tasks
20	Calibrate 360° camera for left outside mirror (B84/7) or 360° camera for right outside mirror (B84/8) using the calibration drive.	Model 118.3/6 with code 501 (360° camera)
			AD00.00-P-2000-06MFA
21	Adjust the side window.		AR67.30-P-0100MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01NA	Front door to fender	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1010-01NA	Front door to rear door	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (±1)	5 (±1)
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

FRONT DOOR

Number	Designation			Model 118
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Initial tightening torque (hold period 2 s)	Nm	50
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Subsequent tightening	Nm	50

FRONT DOOR

Number	Designation		Model 118
BA72.10-P-1002-01ZA	Nut, hinge to body	Nm	40

FRONT DOOR

Number	Designation		Model 118
BA72.10-P-1006-01ZA	Bolt, door holder on body	Nm	25

FRONT DOOR

Number	Designation		Model 118
BA72.10-P-1008-01ZA	Screw, front door lock striker to body	Nm	24

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1018-05A	Wax for engine compartment (400 ml spray can)	A 000 986 33 70 10