Remove/Install Driver's Door Upper Hinge - AR72.10-P-0006MFA

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Model 118, 177, 243, 247

MODIFICATION NOTES

25.08.2023	Steps removed	Operation step 1 & 2
11.10.2023	Screw mechanism on front door		BA72.10-P-1001-01ZA

Courtesy of MERCEDES-BENZ USA

Shown on model 177.0

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Remove driver's door.		AR72.10-P-0500MFA
2	Mark the installation position for the hinge leaf (1.1) and hinge support (1.2).	The upper hinge consists of the hinge leaf (1.1) and hinge support (1.2).
3	Unscrew the screw (2) and remove the hinge leaf (1.1).
4	Remove instrument panel.		AR68.10-P-1000MFA
5	Remove control units in area of A-pillar and release cable duct until nuts (3) can be accessed.	Cable duct is secured with a guide to metal bracket. The number of control units varies depending on the vehicle equipment.
6	Remove nuts (3) and remove hinge support (1.2).	Press damping if necessary to the side.
	Install
7	Clean contact surfaces in area of hinge supports.	Cleaner	*BR00.45-Z-1025-04A
8	Align hinge leaf (1.1) using the markings made previously on the driver's door and tighten the screw (2) slightly by hand.
9	Align hinge support (1.2) using the markings made previously and tighten nuts (3) slightly by hand.
10	Install driver's door.		AR72.10-P-0500MFA
11	Close and open driver's door.	The installation position of the driver's door may change later due to opening and closing.
	Check
12	Check gap dimensions at driver's door.	Model 243.6/7	AR60.00-P-0700-01EQA
		Model 118	AR60.00-P-0700-01MFC
		Model 177, 247	AR60.00-P-0700-01MFA
		Model 118 Front door to fender	*BE60.00-P-1009-01NA
		Model 118 Front door to rear door	*BE60.00-P-1010-01NA
		Model 118 Longitudinal member panel to front door/rear door	*BE60.00-P-1024-01NA
		Model 177 Front door to fender	*BE60.00-P-1008-01JA
		Model 177 Front door to rear door	*BE60.00-P-1009-01JA
		Model 177 Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 177 Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 243.6/7, 247 Front door to fender	*BE60.00-P-1008-01MA
		Model 243.6/7, 247 Front door to rear door	*BE60.00-P-1009-01MA
		Model 243.6/7, 247 Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 247 Longitudinal member panel to front door/rear door	*BE60.00-P-1025-01MA
		Feeler gauge If there are problems, ↓ adjust gap dimensions of driver's door.	Fig 1
		Model 118	AR72.10-P-0550MFC
		Model 177, 243, 247	AR72.10-P-0550MFA
13	Tighten the screw (2) and nuts (3).	Helper required. Screw/bolt, hinge to front door	*BA72.10-P-1001-01ZA
		Nut, hinge to body	*BA72.10-P-1002-01ZA
14	Repair paint damage at respective bolt heads.		AR98.00-P-0150CW
15	Protect driver's door and A-pillar against corrosion in area of hinge leaf (1.1) and hinge support (1.2).	Model 243	AR97.20-P-1500EQA
		Model 118, 177, 247	AR97.20-P-1500MFA
16	Mount cable duct and install control units in area of A-pillar.	Mount cable duct with guide on metal bracket.
17	Install instrument panel.		AR68.10-P-1000MFA
18	Install front door sill.		AR68.30-P-4101MFA

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1008-01JA	Front door to fender	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1008-01JA	Front door to fender	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 243.6	Model 243.7
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (±0, 5)	4 (+0, 5/-1)
BE60.00-P-1008-01MA	Front door to fender	For picture, see		AR60.00-P-0700-01EQA	AR60.00-P-0700-01EQA

GAP DIMENSIONS

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1008-01MA	Front door to fender	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.7
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (+0, 5/-1)
BE60.00-P-1008-01MA	Front door to fender	For picture, see		AR60.00-P-0700-01MFA

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1009-01JA	Front door to rear door	Dimension "I"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01JA	Front door to rear door	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 243.6	Model 243.7
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01MA	Front door to rear door	For picture, see		AR60.00-P-0700-01EQA	AR60.00-P-0700-01EQA

GAP DIMENSIONS

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01MA	Front door to rear door	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.7
BE60.00-P-1009-01MA	Front door to rear door	Dimension "I"	mm	4 (±0, 5)
BE60.00-P-1009-01MA	Front door to rear door	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01NA	Front door to fender	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (±1)	4 (±1)
BE60.00-P-1010-01JA	Front door cover to rear door cover (B-pillar)	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 243.6	Model 243.7
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (±1)	4 (±1)
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	For picture, see		AR60.00-P-0700-01EQA	AR60.00-P-0700-01EQA

GAP DIMENSIONS

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (±1)	4 (±1)
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.7
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	Dimension "J"	mm	4 (±1)
BE60.00-P-1010-01MA	Front door cover to rear door cover (B-pillar)	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1010-01NA	Front door to rear door	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1010-01NA	Front door to rear door	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	Dimension "V"	mm	5 (±1)	5 (±1)
BE60.00-P-1024-01NA	Longitudinal member panel to front door/rear door	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (±1)	5 (±1)
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0	Model 247.6
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	5, 0 (±1)	-
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	For picture, see		AR60.00-P-0700-01MFA	-

GAP DIMENSIONS

Number	Designation			Model 247.7
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	Dimension "Y"	mm	-
BE60.00-P-1025-01MA	Longitudinal member panel to front door/rear door	-		-

FRONT DOOR

Number	Designation			Model 118	Model 177, 247
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Initial tightening torque (hold period 2 s)	Nm	50	50
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Subsequent tightening	Nm	50	50

FRONT DOOR

Number	Designation			Model 243
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Initial tightening torque (hold period 2 s)	Nm	50
BA72.10-P-1001-01ZA	Screw/bolt, hinge to front door	Subsequent tightening	Nm	50

FRONT DOOR

Number	Designation		Model 118	Model 177, 247
BA72.10-P-1002-01ZA	Nut, hinge to body	Nm	40	40

FRONT DOOR

Number	Designation		Model 243
BA72.10-P-1002-01ZA	Nut, hinge to body	Nm	40

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71