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Retrofit Front Illuminated Mercedes Star - AZ88.40-P-0011MFC

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Model 118.3 (except 118.351/353/354) 

with code 460 (Canada version) 

except code 233 (Adaptive cruise control Plus (DISTRONIC PLUS)) 

Model 118.3 (except 118.351/353/354) 

with code 494 (US version) 

except code 233 (Adaptive cruise control Plus (DISTRONIC PLUS)) 

Model 118.3 (except 118.351/353/354) 

with code 623 (Gulf States version) 

except code 233 (Adaptive cruise control Plus (DISTRONIC PLUS)) 

Model 118.3 (except 118.351/353/354) 

with code 737L (Mexico) 

except code 233 (Adaptive cruise control Plus (DISTRONIC PLUS)) 

MODIFICATION NOTES

30.06.2020 Change to ground point in install wiring harness for illuminated Mercedes star. Operation step 6 basic data AZ88.40-P-0011-01MFD
13.07.2020 Jump-start connection point ground point Model 118 BA00.19-P-1041-02E
G16064104Courtesy of MERCEDES-BENZ USA
Topical note  Notes on retrofitting electrical/optical lines   AH82.00-P-0000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Remove Mercedes star in radiator grille.    
IMPORTANT   IMPORTANT The Mercedes star is no longer required. AR88.40-P-4053MFA 
2 Completely remove the air filter housing and place to one side with connected lines if applicable.    
REFER TO TESTING & REPAIR   Model 118 with engine 260 AR09.10-P-1150MFC
REFER TO TESTING & REPAIR   Model 118 with engine 282
IMPORTANT Do not separate the upper part of the air filter housing from the lower part of the air filter housing.
AR09.10-P-1150MFD
3 Unscrew engine compartment pre-fuse box (F150/3) from engine compartment fuse and relay module (F152/3) and release.    
REFER TO TESTING & REPAIR   IMPORTANT Disconnect electric line from above at engine compartment pre-fuse box (F150/3). Do not disconnect the electric lines from the side and from below. AR54.15-P-1330MFA
4 Unclip engine compartment fuse and relay module (F152/3) from holder, release, lift, and place to one side.    
REFER TO TESTING & REPAIR   IMPORTANT Do not disconnect electric lines from engine compartment fuse and relay module (F152/3). AR54.15-P-1257MFA
INSTALLING Install     
5 Prepare holder of engine compartment fuse and relay module (F152/3) for retrofitting the wiring harness for the illuminated Mercedes star (1).   AZ88.40-P-0011-03MFC 
6 Install the wiring harness for the illuminated Mercedes star (1).   AZ88.40-P-0011-01MFD 
Topical note  Notes on the use of paint scraping nuts on ground connections NOTES
Ensure that the active brake assist controller unit (A108) and electric controller unit active distance assist DISTRONIC (A108/1) are not covered by retrofitted component parts.
Otherwise, malfunctions of the Active Distance Assist DISTRONIC and Active Brake Assist may occur.
AH00.19-P-1000-20A
    TORQUE SPECIFICATION Jump-start connection point ground point *BA00.19-P-1041-02E 
7 Install engine compartment fuse and relay module (F152/3).    
REFER TO TESTING & REPAIR     AR54.15-P-1257MFA
8 Connect engine compartment pre-fuse box (F150/3) to engine compartment fuse and relay module (F152/3).    
REFER TO TESTING & REPAIR     AR54.15-P-1330MFA
9 Install air filter housing.    
REFER TO TESTING & REPAIR   Model 118 with engine 260 AR09.10-P-1150MFC
REFER TO TESTING & REPAIR   Model 118 with engine 282 AR09.10-P-1150MFD
10 Connect ground line to battery.    
REFER TO TESTING & REPAIR     AR54.10-P-0003MFA
INSPECT Check     
11 Carry out function check. IMPORTANT The illuminated Mercedes star (1) is switched on by switching on the ignition.  
  Update Vehicle Documentation (VeDoc)     
12 Attach note "Illuminated Mercedes star retrofitted as per AZ88.40-P-0011MFC" under field organization texts to design group 88 and design group 54.    
GROUND POINTS

Number Designation Model 118
BA00.19-P-1041-02E Jump-start connection point ground point Nm 15
PARTS ORDERING NOTE

Part no. Designation Quantity
KG 98 (see XENTRY Portal Parts information) Illuminated Mercedes star parts kit 1