Remove/Install Evaporator - AR83.30-P-5540MFA
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Model 118, 177, 243, 247
| Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0006-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Protect air conditioning circuit and components from moisture when carrying out repair work | AH83.30-P-0005-01KOA | |
| Notice | Procedure for a damaged or leaky air conditioning system | AH83.30-P-0004-01KOA | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Notes on handling refrigerant R1234yf | AH83.30-P-0003-02A | ||
| Notes on handling refrigerant R134a | AH83.30-P-0003-01KOA | ||
| Remove/install | |||
| 1 | Remove air conditioner housing (A32). | Model 118, 177, 247 | AR83.30-P-5200MFA |
| Model 243 | AR83.30-P-5200EQA | ||
| 2 | Remove heat exchanger. | AR83.25-P-1100MFA | |
| 3 | Remove blower motor (A32m1). | AR83.25-P-1200MFA | |
| 4 | Remove electronic blower regulator (A32n1). | AR83.25-P-1220MFA | |
| 5 | Remove dust filter. | ||
| AP83.00-P-8350MFA | |||
| 6 | Remove expansion valve. | AR83.30-P-5520MFA | |
| 7 | Release electrical connector (1) and disconnect. | ||
| 8 | Unscrew screws (2) and remove housing (3). | ||
| 9 | Remove electrical wiring harness (4) from evaporator housing (5). | ||
| 10 | Remove screw/bolts (6). | ||
| 11 | Remove air distribution housing (7). | ||
| 12 | Install in the reverse order. |