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Remove/Install Tank Recess - AR88.60-P-2000GQ

MODEL 166 

MODEL 292 

Shown on model 166 

G11970570
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
REMOVING Remove     
1 Remove tank flap   AR88.60-P-6023GZ 
2 Remove fuel filler flap CL element   AR80.20-P-2300GQ
3.1 Remove rubber plug (2) If rubber plug (2) is installed.  
3.2 Drill tank filler recess (3) at defined cutouts (arrow A) with Ø3 mm drill bit If rubber plug (2) is not installed.  
4 Unscrew fuel tank cover (1)    
5 Unscrew AdBlue container Model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Model 292 with code U77 (Diesel Emission control BLUETEC (SCR))  
6 Coat sealing lip on tank recess (3) with liquid lubricant Lubricant, rubber assembly 1l *BR00.45-Z-1010-06A 
7 Insert suitable tool max. 6 mm deep into release holes    
8 Press catch hook (4) down and pull out of tank recess (3)    
INSTALLING Install     
10 Coat sealing lip on tank recess (3) with lubricant and clip tank recess (3) into rear fender NOTES Coating the lubricant facilitates installation. Otherwise the sealing lip can tear.
Lubricant, rubber assembly 1 l
*BR00.45-Z-1010-06A 
11 Carefully install sealing lip on tank recess (3) over fuel tank filler neck and AdBlue container filler neck NOTES Carefully install sealing lip. Otherwise the sealing lip can tear.  
12 Install rubber plug (2) If tank recess must not be replaced and cutouts (A) not plugged.  
13 Remove AdBlue container Model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Model 292 with code U77 (Diesel Emission control BLUETEC (SCR))  
14 Screw on fuel tank cover (1)    
15 Install CL element for fuel filler flap   AR80.20-P-2300GQ
16 Install fuel filler flap   AR88.60-P-6023GZ 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 l A 000 989 03 67