Replace Complete Rear Fender - Ar63.50-P-1400LWS

Model 205.2 

Model 253.9 

Model 293 

Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205.2 

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		See AH00.00-Z-0300-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		See AH54.00-P-0001-01A .
	Notes on battery		See AH54.10-P-0001-01A .
	General information on body repair		See AH60.00-N-0001-01A .
	Pretreatment of bonding surfaces		See AH60.00-P-0008-01SX .
	Notes on acoustic foam and structural foam in the vehicle	Model 205.2	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 253.9 Model 293	See AH60.00-P-0039-01LWG .
	General information on MB materials		See AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When installing a new right rear fender (1), the standard fuel filler cap must be attached and the filler neck must be covered with a spark protection blanket.
3	Cut off rear fender (1).		See WS54.00-P-0049B .
	000 588 00 84 00 Heat gun		See AR63.50-P-1400-02LWS .
		Commercially available tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
		Primer stick	See *BR00.45-Z-1012-07A .
4	Prepare rear fender (1).		See AR63.50-P-1400-03LWS .
		Commercially available tools  Round wire brush Body power jigsaw Spot weld milling machine 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld area. Use air extraction system, splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard	See AS00.00-Z-0007-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	General information on riveting		See AH60.00-P-0003-01N .
5	Install rear fender (1).		See AR63.50-P-1400-04LWS .
		000 588 01 84 00 Welder	See WS60.00-P-0021K .
	000 588 02 84 00 Welder		See WS60.00-P-0022K .
		Gap dimensions on hoods, doors and lids	See AR60.00-P-0700-01LW .
		Commercially available tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner 1K-zinc dust paint	See *BR00.45-Z-1056-07A .
		Model 205.2 Rear door to side section, bottom	See *BE60.00-P-1010-01BB .
		Model 293 Rear door to side piece	See *BE60.00-P-1010-01OA .
		Model 253.9 Rear door to side piece	See *BE60.00-P-1008-01FA .
		Model 205.2 Sidewall to rear spoiler	See *BE60.00-P-1020-01BB .
		Model 205.2 Sidewall to liftgate	See *BE60.00-P-1021-01BB .
		Model 253.9 Sidewall to liftgate	See *BE60.00-P-1013-01FA .
		Model 293 Side piece to rear spoiler/liftgate	See *BE60.00-P-1015-01OA .
		Model 205.2 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1022-01BB .
		Model 253.9 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1014-01FA .
		Model 293 Outside of tail lamp to inside of tail lamp	See *BE60.00-P-1021-01OA .
		Model 205.2 Sidewall to outside of tail lamp at bottom	See *BE60.00-P-1026-01BB .
		Model 253.9 Outer tail lamp to sidewall, bottom	See *BE60.00-P-1019-01FA .
		Model 293 Outer tail lamp to sidewall, bottom	See *BE60.00-P-1022-01OA .
		Model 205.2 Outside of tail lamp to bumper	See *BE60.00-P-1027-01BB .
		Model 253.9 Outside of tail lamp to bumper	See *BE60.00-P-1020-01FA .
		Model 293 Outside of tail lamp to bumper	See *BE60.00-P-1023-01OA .
		White sealing compound, 310 ml, DBL 6069.20	See *BR00.45-Z-1003-01A .
		Adhesive kit, body, 2-component adhesive	See *BR00.45-Z-1092-02A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	See *BR00.45-Z-1035-13A .
		Feeler gauge	See Figure.
		If required as an alternative to restoring the surfaces with a body solder, ↓ Apply basic body filler.	See AR60.00-P-0031-01LWG .
		Parts kit for 2-component adhesive for body	See *BR00.45-Z-1162-02A .
		Basic body filler	See *BR00.45-Z-1057-07A .
6	Clean weld joints and sheet metal flange.	Commercially available tools  Round wire brush
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available tools  Wet/dry vacuum cleaner
9	Treat repair areas with primer filler. Notes on paintwork repairs	Use only primer filler approved by Daimler AG.	See AH98.00-P-9408-02A .
10	Seal seam after repair.		See AR97.10-P-4000LW .
11	Paint repair areas and adjacent surfaces. Notes on paintwork repairs	Use only paints approved by Daimler AG.	See AH98.00-P-9408-02A .
12	Supplement cavity preservation		AR97.20-P-1500LW
13	Install all detachable parts in area of repair point.

Fig 1: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA