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Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 213 Chassis 1 Of 2 >> Testing & Repair >> Check Airmatic For Leaks. - AR32.22-P-8100LW

Check Airmatic For Leaks. - AR32.22-P-8100LW

Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

Model 253 with code 489 (AIR BODY CONTROL) 

MODIFICATION NOTES

23.05.2019 Pressure line to rear air suspension/valve unit Model 253 BA32.22-P-1005-03G

Shown on model 205 

G13745861Courtesy of MERCEDES-BENZ USA

Shown on model 205 

G13745862Courtesy of MERCEDES-BENZ USA

Shown on model 205 

G13745863Courtesy of MERCEDES-BENZ USA
  Notes on AIRmatic   AH32.22-P-1000-02LW 
REMOVING Remove     
1 Remove front engine compartment paneling Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL)
AR61.20-P-1105LW
    Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR61.20-P-1105LWE
2 Detach front left fender liner in area of bumper Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL)
AR88.10-P-1300LW
    Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR88.10-P-1300LWE
INSPECT Check     
3 Spray pressure line connections at AIR BODY CONTROL valve unit (Y36/6) with leak detection spray    
4 Spray pressure line connections on AIR BODY CONTROL compressor (A9/1) with leak detection spray    
5 Spray pressure line connections on front axle suspension strut (40) with leak detection spray    
6 Spray pressure line connections at rear axle air spring (41) with leak detection spray    
7 Spray leak detection spray onto area around dust boots at top and bottom of right and left front axle suspension strut (40)    
8 Spray leak detection spray onto area around dust boots at top and bottom of right and left rear axle air spring (41)    
9 Check sprayed areas for leak tightness IMPORTANT Wait approx 10 to 15 min after spraying This allows smaller leaks to be detected (bubbles form) Larger leaks are visible immediately
In the event of leakage

Replace or repair corresponding components Replace rear axle air spring (41)
Model 213 064/088/089/264/288/289 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR32.22-P-1500MNE 
    Replace rear axle air spring (41)
Model 213.0 (except 213.064/088/089), 213.1 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 213.2 (except 213.264/288/289) with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR32.22-P-1500LW 
    Replace front axle suspension strut (40) AR32.25-P-1017LWL 
    Repair air suspension pressure line connection AR32.22-P-2001-01LW 
    TORQUE SPECIFICATION Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL) Pressure line to compressor/valve unit (P)
*BA32.22-P-1004-03G 
    TORQUE SPECIFICATION Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03H 
    TORQUE SPECIFICATION Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL) Pressure line to rear air suspension/valve unit
*BA32.22-P-1005-03G 
    TORQUE SPECIFICATION Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) Pressure line for air suspension on front axle/rear axle to valve unit *BA32.22-P-1005-03H 
    TORQUE SPECIFICATION Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL) Pressure line to front suspension strut/valve unit
*BA32.22-P-1006-03G 
    TORQUE SPECIFICATION Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) Pressure line to air suspension *BA32.22-P-1006-03H 
    SPECIAL TOOL Torque tool set Fig 3
    SPECIAL TOOL Torque wrench Fig 1
    SPECIAL TOOL Knife Fig 2
INSTALLING Install     
10 Mount front left fender liner in area of bumper Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL)
AR88.10-P-1300LW
    Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR88.10-P-1300LWE
11 Install front engine compartment paneling Model 205 with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 253 with code 489 (AIR BODY CONTROL)
AR61.20-P-1105LW
    Model 213 with code 489 (AIRMATIC Dual Control/semi-active air suspension) AR61.20-P-1105LWE
AIR SUSPENSION

Number Designation Model 205 Model 253
BA32.22-P-1004-03G Pressure line to compressor/valve unit (P) Nm 3, 5 3, 5
AIR SUSPENSION

Number Designation Model 213
BA32.22-P-1004-03H Pressure line to compressor/valve unit (P) Nm 3, 5
AIR SUSPENSION

Number Designation Model 205 Model 253
BA32.22-P-1005-03G Pressure line to rear air suspension/valve unit Nm 2 2
AIR SUSPENSION

Number Designation Model 213
BA32.22-P-1005-03H Pressure line for air suspension on front axle/rear axle to valve unit Nm 2
AIR SUSPENSION

Number Designation Model 205 Model 253
BA32.22-P-1006-03G Pressure line to front suspension strut/valve unit Nm 2 2
AIR SUSPENSION

Number Designation Model 213
BA32.22-P-1006-03H Pressure line to air suspension Front axle Nm 2
Rear axle Nm 3, 5
Fig 1: Identifying Torque Wrench (001 589 86 21 00)
G07304957Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Torque Tool Set (003 589 05 09 00)
G07687787Courtesy of MERCEDES-BENZ USA