LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Complete Rear Axle >> (Remove/Install Complete Rear Axle - AR35.10-P-0010LWX)

(Remove/Install Complete Rear Axle - AR35.10-P-0010LWX)

Model 253 (except 253.992/993) 

G13772017Courtesy of MERCEDES-BENZ USA

Shown on model 253 with engine 651 

G13772018Courtesy of MERCEDES-BENZ USA

Shown on model 253 with engine 276.8 

G13772019Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
  Notes on AIRmatic Model 253 (except 253.992/993)
with code 489 (AIR BODY CONTROL)
AH32.22-P-1000-02LW
REMOVINGINSTALLING Remove/install     
1 Perform power disconnect of high-voltage on-board electrical system. Model 253.311/353/354/911/953/954 AR54.10-P-1150LVH
2 Shift transmission to position N or neutral.    
3 Switch off ignition and store transmitter key outside of transmission range (min. 2 m).    
4 Raise vehicle and fix in place on vehicle lift.   AR00.60-P-1006A
5 Remove rear wheels.   AR40.10-P-1102A
6 Release left and right underfloor paneling in area of stop plates (6). Model 253 (except 253.992/993) with engine 177, 264, 274, 276, 642, 651 AR61.30-P-1001LW
7 Remove trim (1). Model 253 with engine 642, 651, 654  
8 Remove bracket (12). Model 253 with engine 642, 651, 654  
9 Remove rear muffler. Model 253 (except 253.992/993)  
Model 253 with engine 177 AR49.10-P-4952MNG
Model 253 with engine 274.9, 276.8, 642, 651.9 AR49.10-P-4952RF
10 Remove propeller shaft from rear axle differential, hang to one side and fix in place.   AR41.10-P-0050LWX
11 Remove brake caliper with connected brake hoses and hang to one side free of tension.   AR42.10-P-0080LW
12 Remove rear shock absorbers.   AR32.25-P-0110LW
13 Remove right and left screws (3). TORQUE SPECIFICATION Bolt, RPM sensor to wheel carrier *BA42.30-P-1001-02K 
14 Remove right and left screws (2).    
15 Remove brackets (4) at right and left with RPM sensors and electric lines, let them hang down at one side and fix in place.    
16.1 Remove rear axle springs. Model 253 (except 253.992/993)
except code 489 (AIR BODY CONTROL)
AR32.20-P-0230LW
16.2 Remove air suspension bellows. Model 253 (except 253.992/993)
with code 489 (AIR BODY CONTROL)
 
Model 253.388/389/988/989
with code 489 (AIR BODY CONTROL)
AR32.22-P-1500LWX
Model 253 (except 253.388/389/988/989/992/993)
with code 489 (AIR BODY CONTROL)
AR32.22-P-1500LW
17 Unclip electric lines from holders for level sensors. Model 253 (except 253.992/993)
with code 459 (DYNAMIC BODY CONTROL suspension with adjustment damping)
Model 253 (except 253.992/993)
with code 489 (AIR BODY CONTROL)
 
18 Disconnect electrical connectors from level sensors and hang electric lines to one side. Model 253 (except 253.992/993)
with code 459 (DYNAMIC BODY CONTROL suspension with adjustment damping)
Model 253 (except 253.992/993)
with code 489 (AIR BODY CONTROL)
 
19 Remove screws (5) from stop plates (6). TORQUE SPECIFICATION Bolt, stop plate to body *BA35.10-P-1003-01H 
20 Position lifting platform with mount on rear axle (9) and secure with tensioning strap.    
REFER TO SPECIAL TOOLS 000 588 03 62 00 Lifting platform   WS01.00-P-0091A
21 Unscrew screws (7) of front elastomer bearings and remove stop plates (6). IMPORTANT Do not use an impact wrench.
INSTALLATION IMPORTANT : Use compressed air to clean thread in frame floor assembly and check for correct seating of threaded inserts.
TORQUE SPECIFICATION SELF-LOCKING bolt securing front decoupling element of rear axle carrier to frame floor assembly
*BA35.10-P-1001-01H 
22 Remove screws (8) of rear elastomer bearings. IMPORTANT Do not use an impact wrench.
INSTALLATION IMPORTANT : Use compressed air to clean thread in frame floor assembly and check for correct seating of threaded inserts.
TORQUE SPECIFICATION SELF-LOCKING bolt securing rear decoupling element of rear axle carrier to frame floor assembly
*BA35.10-P-1002-01H 
23 Lower rear axle (9) until the electrical connector of the electronic locking differential is accessible. Model 253.388/389/988/989  
24 Disconnect electrical connector of electronic locking differential. Model 253.388/389/988/989  
25 Lower rear axle (9). INSTALLATION IMPORTANT : Check, whether cavity preservation was performed on the rear axle carrier.
If not,

perform cavity preservation.
 
      AR35.10-P-0010-03A 
REFER TO SPECIAL TOOLS   000 588 01 72 00 Sealing and corrosion protection gun WS97.00-N-0002B
    Cavity preservation (free of solvents), 1 liter *BR00.45-Z-1003-05A 
26 Install in the reverse order.    
MEASURING Measure     
27 Perform chassis alignment.   AR40.20-P-0200LW
REAR AXLE CARRIER

Number Designation Model 253
BA35.10-P-1001-01H Self-locking bolt securing front decoupling element of rear axle carrier to frame floor assembly Stage 1 Nm 100
Stage 2: Loosen ∠° 180
Stage 3 Nm 100
Stage 4 ∠° 90
REAR AXLE CARRIER

Number Designation Model 253
BA35.10-P-1002-01H Self-locking bolt securing rear decoupling element of rear axle carrier to frame floor assembly Stage 1 Nm 100
Stage 2: Loosen ∠° 180
Stage 3 Nm 100
Stage 4 ∠° 90
REAR AXLE CARRIER

Number Designation Model 253
BA35.10-P-1003-01H Bolt, stop plate to body Nm 35
REAR AXLE RPM SENSOR

Number Designation Model 253
BA42.30-P-1001-02K Bolt, RPM sensor to wheel carrier Nm 8
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation (free of solvents), 1 liter A 000 986 72 70 10