Remove/Install Rear Fixed Element Of Panoramic Sliding Sunroof - AR77.21-P-0802LWE
Model 213
with code 413 (Panoramic sliding sunroof/glass roof)
Shown on model 213.0
Shown on model 213.0
| Remove | |||
| 1 | Open driver door side window | ||
| 2 | Adjust flexible glass element (4) on panoramic sliding roof to tilt position | ||
| 3 | Remove seal (3) on rear stationary glass element (1) | ||
| 4 | Close flexible glass element (4) of panoramic sliding roof | ||
| 5.1 | Remove left and right drip rail (2) | Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 5.2 | Remove left and right roof railing | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 6 | Determine gap dimension between rear stationary element (1) and flexible glass element (4) and note | Fig 1 | |
| 7.1 | Determine gap dimension (A) between rear stationary element (1) and rear window (5) and note | Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
Fig 1 |
| 7.2 | Determine gap dimension (B) between rear stationary element (1) and rear roof paneling and note | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) |
Fig 1 |
| 8.1 | Remove headliner and lay down in vehicle | Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWE |
| 8.2 | Remove headliner and take out from vehicle through opening of liftgate with aid of helper | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWS |
| 9 | Remove roller sun blind at rear | AR77.21-P-0201LWE | |
| 10 | Mask adjacent paint surfaces with duct tape | ||
| 11 | Mask rear window (5) with duct tape | ||
| 12 | Cover vehicle interior with suitable agents | ||
| 13 | Punch adhesive bead (8) at front left corner with pull-in device (6) as shown and guide cutting wire into vehicle interior | Cove body with rag (7). Otherwise the paint on the body can be damaged. |
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| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 14 | Cut adhesive beads (8, 8.1) in direction of arrow Notes on removal/installation of bonded elements of panoramic roof |
AH77.21-P-0001-01A | |
Ensure that outer edges of the rear stationary element (1) is protected by Ensure that the outer edges of the stationary rear element (1) are not damaged by the hot cutting wire. Always replace damaged stationary rear element (1). Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) Ensure that the person working inside the vehicle does not damage the headliner. Position headliner according to working location. Always replace kink or break points on damaged headliner. Protect plastic mount (arrow A) on seal (3) of stationary rear element (1) with |
Fig 2 | ||
| 15 | Remove stationary rear element (1) from body with aid of helper | ||
| Install | |||
| 16 | Prepare stationary rear element (1) for installation | Before starting work, all components, materials and tools must be prepared for installing the stationary rear element (1). Otherwise it may not be possible to maintain permissible processing and joining times. |
AR77.21-P-0802-02LWE |
| 17 | Prepare body flange | AR77.21-P-0802-03LWE | |
| 18 | Apply adhesive to stationary rear element (1) | AR77.21-P-0802-04LWE | |
| Fig 3 | |||
| 19 | Install stationary rear element (1) on body with aid of helper and align | AR77.21-P-0802-05LWE | |
| Fig 1 | |||
| 20 | Remove duct tape | ||
| 21 | Install rear roller sun blind | AR77.21-P-0201LWE | |
| 22.1 | Remove left and right drip rail (2) | Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 22.2 | Install left and right roof railing | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) |
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| 23 | Install headliner | Model 213.2 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWS |
| Model 213.0/1 with code 413 (Panoramic sliding sunroof/glass roof) |
AR68.30-P-4300LWE | ||
| 24 | Adjust flexible glass element (4) on panoramic roof to tilt position | ||
| 25 | Install seal (3) on stationary rear element (1) | ||
| 26 | Close flexible glass element (4) of panoramic roof | ||
| Check | |||
| 27 | Before initially driving the vehicle, ensure that bonded connection is cured using fabricated reference adhesive bead | Do not drive vehicle for 10 h after gluing in stationary rear element (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
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| 28 | After the adhesive bead is completely cured, remove weights from stationary rear element (1) | Do not remove weights before reference adhesive bead is completely cured. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. |
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| 29 | Normalize panoramic sliding roof with diagnostic system and perform teach-in run for automatic reversing function | ||
| AD00.00-P-2000-04B |