LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine -- 190 Chassis >> Testing & Repair >> Remove/Install Ignition Coils >> Remove/Install Left Cylinder Bank Ignition Coils - AR15.12-P-2008MNB

Remove/Install Left Cylinder Bank Ignition Coils - AR15.12-P-2008MNB

Engine 178 In Model 190 

G16681577Courtesy of MERCEDES-BENZ USA
Fig 1: Left Cylinder Bank Ignition Coils Components Location - Engine 178 In Model 190
G16681578Courtesy of MERCEDES-BENZ USA
G16681579Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on avoiding damage to ignition system   AH15.10-P-0002-01V 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Open hood.   AR88.40-P-1000RG
2 Remove upper Engine cover.    
REFER TO MAINTENANCE   Engine 178 in model 190 (except 190.381) with code M032 (Black Series version) AP01.10-P-2405-01GT
3 Remove seal (34).    
4 Unclip wiring harness (8) from side wall (9).    
5 Remove vacuum line (10) from brake booster, remove in upward direction and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
6 Remove screws (11). TORQUE SPECIFICATION Bolt, partition wall to body *BA68.74-P-1001-01D 
7 Remove nut (12), lift side wall (9), and pull out feed-through grommet (13) n. TORQUE SPECIFICATION Nut, partition wall to body *BA68.74-P-1002-01D 
8 Remove side wall (9) in upward direction.    
9 Unclip vacuum line and Engine wiring harness (4) from bleed line (22).    
10 Release and disconnect electrical connector (18) and press Engine wiring harness (4) to the side.    
11 Remove soundproofing on left rail.    
12 Remove screw (20) and place Engine wiring harness (4) to one side. TORQUE SPECIFICATION Bolt, Engine wiring harness to cylinder head cover *BA15.18-P-1001-01G 
13 Remove screws (21) and remove bleed line (22). TORQUE SPECIFICATION Bolt, vent line to cylinder head cover/turbocharger *BA01.20-P-1001-01J 
14 Remove screws (2) and place bracket (3) with left gasoline particulate filter differential pressure sensor (B163/5) and connected pressure hoses to Only when removing cylinder 7+8 ignition coil (T4/3).  
    Engine 178 in model 190
with code 598 (Gasoline particulate filter (OPF) with sensor system)
AR07.04-P-0025MNB
    TORQUE SPECIFICATION Bolt, differential pressure sensor/holder to holder for pressure hoses *BA07.04-P-1004-01Q 
15 Release and disconnect electrical connectors (24, 25).    
16 Remove screws (28) and remove cylinder 5+6 ignition coil (T4/2) in upward direction. INSTALLATION NOTES
To reduce the draw-off and insertion forces, apply spark plug connector grease before installation of spark plug connector.
Otherwise the spark plug connector will be damaged when removed again.
 
    IMPORTANT Cylinder 5+6 ignition coil (T4/2) and spark plug connectors form a unit and can only be removed together.  
    INSTALLATION IMPORTANT Approx. Fill 1 g of spark plug connector grease into the spark plug connector.  
    Spark plug connector grease 35 g *BR00.45-Z-1102-06A 
    TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
17 Remove screws (29) and remove cylinder 7+8 ignition coil (T4/3) in upward direction. INSTALLATION NOTES
To reduce the draw-off and insertion forces, apply spark plug connector grease before installation of spark plug connector.
Otherwise the spark plug connector will be damaged when removed again.
 
    IMPORTANT Cylinder 7+8 ignition coil (T4/3) and spark plug connectors form a unit and can only be removed together.  
    INSTALLATION IMPORTANT Approx. Fill 1 g of spark plug connector grease into the spark plug connector.  
    Spark plug connector grease 35 g *BR00.45-Z-1102-06A 
    TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
18 Check cylinder 5+6 ignition coil (T4/2) and cylinder 7+8 ignition coil (T4/3) for damage. When reusing cylinder 5+6 ignition coil (T4/2) and cylinder 7+8 ignition coil (T4/3).  
    If damage is present:

Replace cylinder 5+6 ignition coil (T4/2) and/or cylinder 7+8 ignition coil (T4/3) with spark plug connectors.
 
19 Install in the reverse order.    
  Concluding tasks     
20 Connect diagnostic system, read out fault memory and clear if necessary.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury  (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
21 Conduct Engine test run while checking for proper operation of the Engine.    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 178
BA01.20-P-1001-01J Bolt, vent line to cylinder head cover/turbocharger Nm 9
SENSORS

Number Designation Engine 178
BA07.04-P-1004-01Q Bolt, differential pressure sensor/holder to holder for pressure hoses M6 Nm 8
IGNITION COIL

Number Designation Engine 178
BA15.10-P-1001-04D Bolt, ignition coil to cylinder head cover Nm 9
ENGINE WIRING HARNESS

Number Designation Engine 178
BA15.18-P-1001-01G Bolt, Engine wiring harness to cylinder head cover Nm 9
PARTITION WALL

Number Designation Model 190
BA68.74-P-1001-01D Bolt, partition wall to body Nm 7
PARTITION WALL

Number Designation Model 190
BA68.74-P-1002-01D Nut, partition wall to body Nm 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease 35 g A 002 989 08 08