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Remove/Install Differential Pressure Sensor - AR07.04-P-0025MNB

Engine 178 In Model 190 

with code 598 (Gasoline particulate filter (OPF) with sensor system) 

MODIFICATION NOTES

27.07.2020 Mode 190.381 included. Operation step 2.2  
27.07.2020 Basic date, added. Operation steps 4, 8  
27.07.2020 Repair materials added. Operation steps 5, 6  
Fig 1: Right Differential Pressure Sensor Components Location Engine 178 In Model 190 With Code 598
G16681335Courtesy of MERCEDES-BENZ USA

Shown on right gasoline particulate filter differential pressure sensor (B163/6) 

Fig 2: Left Differential Pressure Sensor Components Location Engine 178 In Model 190 With Code 598
G16681336Courtesy of MERCEDES-BENZ USA

Shown on left gasoline particulate filter differential pressure sensor (B163/5) 

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).    
2.1 Raise vehicle. Engine 178 in model 190 (except 190.381)
with code 598 (Gasoline particulate filter (OPF) with sensor system)
Only when removing the right gasoline particulate filter differential pressure sensor (B163/6).
AR00.60-P-1006A
2.2 Remove the front-right underfloor paneling. Engine 178 in model 190.381
with code 598 (Gasoline particulate filter (OPF) with sensor system)
Only when removing the right gasoline particulate filter differential pressure sensor (B163/6).
AR61.30-P-1001RG
3 Release and disconnect electrical connector (1) from the left gasoline particulate filter differential pressure sensor (B163/5) or right gasoline particulate filter differential pressure sensor (B163/6).    
4 Remove screw (2) and remove bracket (3) from the pressure hoses (5). TORQUE SPECIFICATION Bolt, differential pressure sensor/holder to holder for pressure hoses *BA07.04-P-1004-01Q 
5 Remove quick clamps (4) and remove pressure hoses (5) from the differential pressure lines. Only when removing the right gasoline particulate filter differential pressure sensor (B163/6).
INSTALLATION IMPORTANT : Observe markings on pressure hoses (5) and install new quick clamps (4).
INSTALLATION IMPORTANT : Wet fittings of outside differential pressure lines with lubricant.
INSTALLATION IMPORTANT : Attach pressure hoses (5) to the differential pressure lines free of tension.
Lubricant, rubber assembly 1 L
*BR00.45-Z-1010-06A 
    SPECIAL TOOL Pliers for click clamps Fig 4
6 Remove clamps (7) and remove pressure hoses (5) from the left gasoline particulate filter differential pressure sensor (B163/5). Only when removing the left gasoline particulate filter differential pressure sensor (B163/5).
IMPORTANTCommercially available devices/tools 
Clamping pliers
INSTALLATION IMPORTANT : Observe markings on the pressure hoses (5) and install new clamps (7).
INSTALLATION IMPORTANT : Wet outside of fittings of left gasoline particulate filter differential pressure sensor (B163/5) with lubricant.
INSTALLATION IMPORTANT : Attach pressure hoses (5) to the left gasoline particulate filter differential pressure sensor (B163/5) free of tension.
 
    Lubricant, rubber assembly 1 L
If the left gasoline particulate filter differential pressure sensor (B163/5) exhibits hairline cracks when loosening the clamps (7),

replace left gasoline particulate filter differential pressure sensor (B163/5).
*BR00.45-Z-1010-06A 
7 Seal openings with suitable stop plug. SPECIAL TOOL Record plug Fig 3
8 Remove screw (6) and remove left gasoline particulate filter differential pressure sensor (B163/5) and right gasoline particulate filter differential pressure sensor (B163/6). TORQUE SPECIFICATION Bolt, differential pressure sensor/holder to holder for pressure hoses *BA07.04-P-1004-01Q 
9 Install in the reverse order.    
  Concluding tasks     
10 Connect diagnostic system, read out fault memory and clear if necessary.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
SENSORS

Number Designation Engine 178
BA07.04-P-1004-01Q Bolt, differential pressure sensor/holder to holder for pressure hoses M6 Nm 8
Fig 3: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Pliers For Click Clamps (171 589 00 37 00)
G11133214Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67