Remove/Install Throttle Valve Actuator - AR09.41-P-1330MNB
Engine 178 in model 190
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Preparatory activity | |||
| 1 | Remove lower center Engine compartment lining. | Engine 178 in model 190.381 | AR61.20-P-1105RGB |
| Engine 178 in model 190 (except 190.381) | AR61.20-P-1105RG | ||
| Remove/install right throttle valve actuator (M16/61) | |||
| 2 | Remove charge air hose from air intake fitting (2). | *BA09.41-P-1002-01X | |
| 3 | Release and disconnect electrical connectors (1, 4), and expose electrical wiring harness. | ||
| 4 | Remove screws (3). | *BA09.41-P-1003-01X | |
| 5 | Remove air intake fitting (2) from right throttle valve actuator (M16/61) and remove air intake fitting (2) together with right throttle valve actuator (M16/61) in downward direction. | ||
| Lubricant, rubber assembly 1 L | *BR00.45-Z-1010-06A | ||
| Fig 2 | |||
| 6 | Install in the reverse order. | ||
| Remove/install left throttle valve actuator (M16/60) | |||
| 7 | Remove the A/C compressor (A9). | Engine 178.9 in model 190.381 | AR83.55-P-5310MNJ |
| Engine 178 in model 190 (except 190.381) | AR83.55-P-5310RG | ||
| 8 | Remove charge air hose from air intake fitting (7). | *BA09.41-P-1002-01X | |
| 9 | Release and disconnect electrical connectors (5, 8) and expose electrical wiring harness. | ||
| 10 | Remove screws (6). | *BA09.41-P-1003-01X | |
| 11 | Remove air intake fitting (7) from left throttle valve actuator (M16/60) and remove air intake fitting (7) together with left throttle valve actuator (M16/60) in downward direction. | ||
| Lubricant, rubber assembly 1 L | *BR00.45-Z-1010-06A | ||
| Fig 2 | |||
| 12 | Install in the reverse order. | ||
| Finishing activity | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 13 | Perform Engine test run. While doing so, check Engine for proper operation and leak tightness. |
CHARGE AIR LINE/CHARGE AIR COOLING
| Number | Designation | Engine 178 | |
|---|---|---|---|
| BA09.41-P-1002-01X | Bolt, clamp for charge air hose to charge-air distributor | Nm | 7 |
CHARGE AIR LINE/CHARGE AIR COOLING
| Number | Designation | Engine 178 | |
|---|---|---|---|
| BA09.41-P-1003-01X | Bolt, throttle valve actuator to charge air distributor | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 L | A 000 989 03 67 |