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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine - Cooling System -- 190 Chassis >> Testing & Repair >> Remove/Install Turbocharger Coolant Circuit Vent Line >> Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201MNJ

Remove/Install Coolant Circuit Vent Line Of Right Turbocharger - AR20.20-P-1201MNJ

Engine 178.9 in model 190.381 

G16681873Courtesy of MERCEDES-BENZ USA
G16681874Courtesy of MERCEDES-BENZ USA
G16681875Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Drain off low-temperature circuit coolant.   AR20.00-P-1144MNJ 
2 Remove heat shield from exhaust gas turbocharger.   AR09.40-P-6044MNJ
3 Remove ignition coil for cylinders 1+2 (T4).   AR15.12-P-2009MNJ
4 Unclip electric line (3) from the bracket (2).    
5 Remove screws (22) and remove heat shield (1). TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
6 Remove screws (4, 5) and remove bleed line (6). INSTALLATION IMPORTANT : Replace sealing rings and coat with lubricant.  
    TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
    Lubricant, rubber assembly 1 L *BR00.45-Z-1010-06A 
    SPECIAL TOOL Assembly tool Fig 1
7 Install in the reverse order.    
INSPECT Check     
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
8 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
TURBOCHARGER

Number Designation Engine 178
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9
TURBOCHARGER

Number Designation Engine 178
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Lubricant, rubber assembly 1 L A 000 989 03 67