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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine -- 190 Chassis >> Testing & Repair >> Remove/Install Ignition Coils >> Remove/Install Right Cylinder Bank Ignition Coils - AR15.12-P-2009MNJ

Remove/Install Right Cylinder Bank Ignition Coils - AR15.12-P-2009MNJ

Engine 178.9 In Model 190.381 

G16681585Courtesy of MERCEDES-BENZ USA
Fig 1: Right Cylinder Bank Ignition Coils Components Location - Engine 178.9 In Model 190.381
G16681586DANGERWARNINGREMOVINGINSTALLINGSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLINSTALLATION NOTESIMPORTANTINSTALLATION IMPORTANTTORQUE SPECIFICATIONINSTALLATION NOTESIMPORTANTINSTALLATION IMPORTANTTORQUE SPECIFICATIONREFER TO SELF-DIAGNOSTIC SYSTEMSWARNINGWARNINGCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on avoiding damage to ignition system   AH15.10-P-0002-01V 
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove heat shield (1) of exhaust gas turbochargers.   AR09.40-P-6044MNJ
2 Remove right high-pressure line (3).   AR07.03-P-1002MNJ
3 Remove vacuum hose (2) from vacuum line (4) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
4 Unclip vacuum line (4) from bleed line (16) and place to one side.    
5 Remove screws (15), remove bleed line (16), and seal openings with suitable stop plugs. INSTALLATION IMPORTANT Replace seal.  
    TORQUE SPECIFICATION Bolt, vent line to cylinder head cover/turbocharger *BA01.20-P-1001-01J 
    SPECIAL TOOL Record plug Fig 2
6 Remove screws (27) and remove cylinder 1+2 ignition coil (T4) in upward direction. INSTALLATION NOTES
To reduce the draw-off and insertion forces, apply spark plug connector grease before installation of spark plug connector.
Otherwise the spark plug connector will be damaged when removed again.
 
    IMPORTANT Cylinder 1+2 ignition coil (T4) and spark plug connectors form a unit and can only be removed together.  
    INSTALLATION IMPORTANT Approx. Fill 1 g of spark plug connector grease into the spark plug connector.  
    Spark plug connector grease 35 g *BR00.45-Z-1102-06A 
    TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
7 Remove screws (26) and remove cylinder 3+4 ignition coil (T4/1) in upward direction. INSTALLATION NOTES
To reduce the draw-off and insertion forces, apply spark plug connector grease before installation of spark plug connector.
Otherwise the spark plug connector will be damaged when removed again.
 
    IMPORTANT Cylinder 3+4 ignition coil (T4/1) and spark plug connectors form a unit and can only be removed together.  
    INSTALLATION IMPORTANT Approx. Fill 1 g of spark plug connector grease into the spark plug connector.  
    Spark plug connector grease 35 g *BR00.45-Z-1102-06A 
    TORQUE SPECIFICATION Bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04D 
8 Check cylinder 1+2 ignition coil (T4) and cylinder 3+4 ignition coil (T4/1) for damage. If they will be reused.  
    If damage is present:
↓
Replace cylinder 1+2 ignition coil (T4) and/or cylinder 3+4 ignition coil (T4/1) with spark plug connectors.
 
9 Install in the reverse order.    
  Concluding tasks     
10 Read out and delete fault memory.    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury  (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Conduct Engine test run while checking for proper operation of the Engine.    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 178
BA01.20-P-1001-01J Bolt, vent line to cylinder head cover/turbocharger Nm 9
IGNITION COIL

Number Designation Engine 178
BA15.10-P-1001-04D Bolt, ignition coil to cylinder head cover Nm 9
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease 35 g A 002 989 08 08