LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical System (1 Of 2) -- 190 Chassis >> Testing & Repair >> Remove/Install Front Brake Caliper >> Remove/Install Front Axle Brake Caliper - AR42.10-P-0070RGA

Remove/Install Front Axle Brake Caliper - AR42.10-P-0070RGA

Model 190 

with code B07 (AMG - ceramic brake system) 

MODIFICATION NOTES

15.11.2022 Operation step added. Operation step 12  
G16681718Courtesy of MERCEDES-BENZ USA
G16681719Courtesy of MERCEDES-BENZ USA
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A 
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
Notice  Notes on working in engine compartment   AH60.00-P-0042-01RG
Notice  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
Notice  Brake fluid notes   AH42.50-P-0001-01A 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on installing brake wear indicator contact sensors   AH42.10-P-0003-01RG 
REMOVINGINSTALLING Remove/install     
1 Open hood.   AR88.40-P-1000RG
2 Unscrew cap of brake fluid reservoir and suction off some brake fluid. IMPORTANT This prevents the brake fluid reservoir overflowing when the brake piston is pushed back.  
3 Remove front wheel and tire assemblies.   AR40.10-P-1100RQ
4 Remove screw (7), disconnect electrical connector for brake lining wear sensor (S10/2x1) and remove from brake caliper (1). When removing brake caliper (1) on right side of vehicle.  
    TORQUE SPECIFICATION Bolt, brake wear indicator to brake caliper *BA42.10-P-1002-10T 
5 Press back brake pistons with pusher tool. SPECIAL TOOL Resetting device
If the brake pistons are sluggish,

replace brake caliper (1).
Fig 1
6 Remove brake hose (6) from brake caliper (1).   AR42.10-P-0013RG 
7 Remove screws (4) and remove brake caliper (1). IMPORTANT Replace screws (4).
TORQUE SPECIFICATION Bolt, fixed brake caliper to wheel carrier
*BA42.10-P-1001-10T 
8 Remove brake linings (2) from brake caliper (1). IMPORTANT Do not release or remove screw bolt (5)! Press brake linings (2) off screw bolt (5) against force of retaining springs (3).  
INSPECT Check     
9 Check brake caliper (1) and dust boots of brake pistons for leak tightness and damage. If there is a problem,

replace brake caliper (1).
 
10 Check retaining springs (3) for deformation and correct seating. IMPORTANT If necessary, replace retaining springs (3).  
11 Check condition of brake linings (2) and measure degree of wear. If necessary, replace brake linings.  
REFER TO MAINTENANCE     AP42.10-P-4252A
12 Check brake hose (6) and brake line piece (99) for damage. INSTALLATION NOTES
The brake line piece (99) of the brake hose (6) must not be bent.
A bent brake line piece (99) can lead to functional impairment of the brake system.
 
    If there is a problem,

replace brake hose (6).
AR42.10-P-0013RG 
CLEAN Clean     
13 Clean contact surfaces of brake linings (2) at brake caliper (1). NOTES
Do not use sharp-edged or pointed objects.
The dust boots can otherwise be damaged.
 
14 Install in the reverse order    
INSPECT Check     
15 Bleed brake system.   AR42.10-P-0010RG 
16 Check brake system for leaks.   AR42.10-P-0100-01V 
17 Perform brake test on test stand.    
REFER TO MAINTENANCE     AP42.00-P-4290BA
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 190 with CODE B06 MODEL 190 with CODE B07
BA42.10-P-1001-10T Bolt, fixed brake caliper to wheel carrier Nm 120 120
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 190 with CODE U70
BA42.10-P-1001-10T Bolt, fixed brake caliper to wheel carrier Nm 120
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 190 with CODE B06 MODEL 190 with CODE B07
BA42.10-P-1002-10T Bolt, brake wear indicator to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 190 with CODE U70
BA42.10-P-1002-10T Bolt, brake wear indicator to brake caliper Nm 8
Fig 1: Identifying Resetting Device (000 589 52 43 00)
G10238876Courtesy of MERCEDES-BENZ USA