Adjust Front Door - AR72.10-P-0550RG

Model 190 

MODIFICATION NOTES

25.04.2017

Document for model 190.4 supplemented

AR60.00-P-0700-01RG

Courtesy of MERCEDES-BENZ USA

	Risk of explosion and poisoning  caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Check
1	Completely move down crank window
2	Close front door (1) and check gaps		AR60.00-P-0700-01RG
		Gap dimension, fender to door paneling	*BE60.00-P-1007-01EA
		Gap dimension, sidewall panel to door paneling	*BE60.00-P-1008-01EA
		Feeler gauge	Fig 1
	Adjust
3	Unscrew bolts (3) and remove locking eye (2)	Mark installation position of lock striker (2) to facilitate installation.
4	Loosen A-pillar bolts (4) and adjust corresponding gaps by moving door (1)	Adjust front door (1) carefully. Otherwise the paint can be damaged in the area of the fender (6). Helper required for securing front door (1).	AR60.00-P-0700-01RG
		Gap dimension, fender to door paneling	*BE60.00-P-1007-01EA
		Gap dimension, sidewall panel to door paneling	*BE60.00-P-1008-01EA
		Feeler gauge	Fig 1
5	Tighten bolts (4)	Bolt, hinge to A-pillar	*BA72.10-P-1013-01T
6	Repair paint damage on bolts (4)	Where painted surface is damaged.
7	Detach screws (5) from inner door panel and adjust the transition between the fender and door paneling (A) by moving front door (1)	Fender (6) contour must align with front door (1) contour or protrude by max. 1 mm.
8	Screw bolts (5) tight	Bolt, hinge on door	*BA72.10-P-1012-01T
9	Repair paint damage on screws (5)	Where painted surface is damaged.
10	Insert lock striker (2) and screw in bolts (3) up to stop
11	Fully close front door (1) and adjust the transition between side wall paneling and door paneling (B) by moving lock striker (2)	Front door (1) contour must align with rear fender (9) contour or protrude by max. 1 mm.
12	Tighten bolts (3)	Bolt, lock striker to B-pillar	*BA72.10-P-1015-01T
13	Protect front door (1) and A-pillar in area of upper door hinge (7) and lower door hinge (8) against corrosion; remove excessive wax	Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
	Check
14	Check crank window adjustment on front door (1), adjust if necessary		AR72.10-P-1950RG

GAP DIMENSIONS

Number	Designation			Model 190.3	Model 190.4
BE60.00-P-1007-01EA	Gap dimension, fender to door paneling	Dimension "G"	mm	4 (±0, 5)	4 (±0, 5)
		See		AR60.00-P-0700-01RG	AR60.00-P-0700-01RG

GAP DIMENSIONS

Number	Designation			Model 190.3	Model 190.4
BE60.00-P-1008-01EA	Gap dimension, sidewall panel to door paneling	Dimension "H"	mm	3, 5 (±0, 5)	3, 5 (±0, 5)
		See		AR60.00-P-0700-01RG	AR60.00-P-0700-01RG

FRONT DOOR

Number	Designation		Model 190
BA72.10-P-1012-01T	Bolt, hinge on door	Nm	32

FRONT DOOR

Number	Designation		Model 190
BA72.10-P-1013-01T	Bolt, hinge to A-pillar	Nm	32

FRONT DOOR

Number	Designation		Model 190
BA72.10-P-1015-01T	Bolt, lock striker to B-pillar	Nm	28

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1018-05A	Wax for engine compartment (400 ml spray can)	A 000 986 33 70 10