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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 190 Chassis >> Testing & Repair >> Remove/Install Seal On Crossmember Above Windshield - AR77.30-P-4050RGR

Remove/Install Seal On Crossmember Above Windshield - AR77.30-P-4050RGR

Model 190.4 

G16682663Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
REMOVING Remove     
1 Completely open soft top    
2 Remove front headliner   AR68.30-P-7607RGR
3 Remove all A-pillar panelings   AR68.30-P-4050RGR
4 Remove seal (1) from windshield crossmember (3) and A-pillars IMPORTANT The seal (1) must be replaced after removal.  
CLEANING Clean     
5 Remove sealant residues    
6 Clean the sealing surfaces in the area around the bonding surfaces on the crossmember above windshield (3) and on both A-pillars NOTES The sealing surfaces must be absolutely free of oil and grease.
Otherwise leakage is not possible.
 
    IMPORTANT Observe cleaning agent's air flash-off time.  
    Cleaner *BR00.45-Z-1025-04A 
INSTALLING Install     
7 Position the new seal (1) at the corners (arrows A) of the crossmember above the windshield (3) and press retaining lugs (2) into the bodyshell cutout    
8 Remove the protective foil of the adhesively bonded connection in the area around the crossmember above the windshield (3) and firmly press on seal (1), starting at the corners (arrows A)    
9 Remove the protective foil of the adhesively bonded connection in the area around the A-pillars and press seal (1) onto the retaining strips (4), starting at the corners (arrows A)    
10 Press the seal (1) with a roller in the area around the crossmember above windshield (3) SPECIAL TOOL Roller Fig 2
    SPECIAL TOOL Roller Fig 1
11 Roll up the seal (1) in the area around the A-pillars SPECIAL TOOL Roller Fig 2
    SPECIAL TOOL Roller Fig 1
12 Install all A-pillar panelings   AR68.30-P-4050RGR
13 Install front headliner   AR68.30-P-7607RGR
Fig 1: Identifying Roller (168 589 05 63 00)
G07321275Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Roller (171 589 06 63 00)
G07321308Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71