Top Rear CROSSMEMBER For Soft Top Compartment Replacement - Ar64.20-P-1150RGR
Model 190.4
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01S | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01RG | ||
| Remove | |||
| 1 | Prepare all workshop equipment and commercially available devices/tools required for the repair. | ||
| 2 | Remove detachable parts in area of repair point. | ||
| 3 | Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets. | ||
| 4 | Remove soft-top compartment crossmember (1). | AR64.20-P-1150-01RGR | |
| 000 588 15 84 00 Heat gun | WS54.00-P-0125B | ||
| 000 588 04 39 00 Rivet press tool | Vacuum unit suitable for aluminum dusts Round wire brush Spot weld milling machine Drill bit and milling cutter for ultra-high-strength steels Hand drill Body saw Wet/dry vacuum cleaner |
WS60.00-P-0440B | |
| Preparation | |||
| 5 | Prepare new soft-top compartment crossmember part (1). | Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner |
AR64.20-P-1150-02RGR |
| Install | |||
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 6 | Install new soft-top compartment crossmember part (1). | AR64.20-P-1150-03RGR | |
| 000 588 04 39 00 Rivet press tool | Vacuum unit suitable for aluminum dusts Round wire brush Drill bit for ultra-high-strength steels Hand drill Manual temporary fastener 6.35 mm Wet/dry vacuum cleaner |
WS60.00-P-0440B | |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S28) | *BR00.45-Z-1050-13A | ||
| Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S38) | *BR00.45-Z-1051-13A | ||
| Clean | |||
| 7 | Clean sheet metal flanges. | Vacuum unit suitable for aluminum dusts Round wire brush Hand drill Wet/dry vacuum cleaner |
|
| 8 | Remove fire-resistant welding protection blankets. | ||
| 9 | Clean repair area. | Wet/dry vacuum cleaner |
|
| Paint | |||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| Notice | Notes on cavity preservation | AH97.20-P-0001-01B | |
| Notice | Notes on sprayable joint sealant | AH97.10-P-0002-01A | |
| Notice Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| Notes on seam seal | AH97.10-P-0002-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 10 | Prime repair area with a primer filler. | ||
| 11 | Perform seam sealing after repair. | AR97.10-P-4000RG | |
| 12 | Paint repair area and adjacent surfaces. | ||
| 13 | Supplement cavity preservation. | AR97.20-P-1500RG | |
| Assemble | |||
| 14 | Install detachable parts in the area of the repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1050-13A | Flow-form rivet structure 3.35 mm up to 4.1 mm clamping range (S28) | A 000 991 25 33 |
| BR00.45-Z-1051-13A | Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S38) | A 000 991 26 33 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |