Remove/install joint housing with drive shaft - AR33.20-P-0600A
MODEL 460, 461 (except 461.331)
MODEL 463 (except 463.270/271) up to model year 2013
MODIFICATION NOTES
| 29.6.15 | Multipurpose grease | BF33.20-P-1001-02A | |
| 23.7.15 | Value changed: multipurpose grease | BF33.20-P-1001-02A |
| Remove | |||
| 1 | Remove fixed caliper | AR42.10-P-0105GG | |
| 2 | Remove brake disk | AR42.10-P-0220GG | |
| 3 | Unscrew steering damper | ||
| 4 | Remove differential lock shift cylinder | When removing left joint housing. Model 460, 461 (except 461.331) with code A70 (Differential lock, front axle) Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle)/Facelift 2012 |
AR33.40-P-0403GG |
| 5 | Unscrew castle nut from tie rod and press off tie rod end (1) | Figure | |
| 6 | Measure stop screw for wheel angle and note down dimension | ||
| 7 | Detach seal retainer (2) | ||
| 8 | Detach kingbolt at the top (3) | The shims (9) must be secured to the kingpin at the top (3) and must not be swapped. Otherwise the pretension of the steering knuckle bearing will have to be adjusted again. |
|
| 9 | Detach steering knuckle arm at the bottom (4) | The shims (10) must be secured to the steering knuckle arm and steering arm (2) and must not be swapped. Otherwise the pretension of the steering knuckle bearing will have to be adjusted again. |
|
| 10 | Remove joint housing (5) with drive shaft | ||
| 11 | Secure tapered roller bearing to associated kingpin and steering knuckle arm | ||
| 12 | Remove shaft seal (7) | Fig 3 | |
| Fig 5 | |||
| 13 | Remove bushing (8) | Fig 3 | |
| Fig 5 | |||
| Check | |||
| 14 | Check tie rod end for rust attack by lifting boot | ||
| 15 | Check ball heads for play and replace if necessary | Fig 6 | |
| 16 | Check removed parts for wear and damage; replace if necessary | ||
| Clean | |||
| 17 | Clean removed parts | ||
| Install | |||
| 18 | Install bushing (8) | ||
| 19 | Coat new shaft seal (7) with multipurpose grease and drive in flush | MB multipurpose grease | *BR00.45-Z-1017-06A |
Model 463 (except 463.270/271) with front axle 730.3 up to model year 2013\ Drift punch |
Fig 7 | ||
| 20 | Grease tapered roller bearing | MB multipurpose grease | *BR00.45-Z-1017-06A |
| 21 | Install tapered roller bearing and sealing rings for kingpin in axle tube | ||
| 22 | Install joint housing (5) with drive shaft | ||
| 23 | Adjust steering knuckle bearing | When replacing axle housing, joint housing (5) or kingpin and if shim (9) or shim (10) has been swapped or lost. | AR33.25-P-0401A |
| 24 | Install kingpin at top (3) with shim (9) | ||
| *BA33.20-P-1003-01C | |||
| 25 | Install steering knuckle arm at bottom (4) with shim (10) | *BA33.20-P-1002-01C | |
| 26 | Attach seal retainer (2) to joint housing (5) | ||
| *BA33.20-P-1008-01C | |||
| 27 | Remove screw plug (11) from joint housing (5) | ||
| 28 | Pack joint housing (5) with lubricant and screw in screw plug (11) tightly | *BF33.20-P-1001-02A | |
| *BA33.20-P-1001-01C | |||
| 29 | Install differential lock shift cylinder | When removing left joint housing. | |
| Model 460, 461 (except 461.331) with code A70 (Differential lock, front axle) Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle)/Facelift 2012 |
AR33.40-P-0403GG | ||
| 30 | Install brake disk | AR42.10-P-0220GG | |
| 31 | Attach fixed brake caliper | AR42.10-P-0105GG | |
| 32 | Grease stem of ball stud and bore in steering knuckle arm | MB multipurpose grease | *BR00.45-Z-1017-06A |
| 33 | Attach tie rod (1) and secure castle nut with cotter pin | *BA33.15-P-1006-01A | |
| 34 | Adjust toe-in | AR40.20-P-0323GG | |
| 35 | Install steering damper | *BA33.20-P-1004-01C | |
| Check | |||
| 36 | Check toe-in at front axle and adjust if necessary | AR40.20-P-0323GG | |
| 37 | Check wheel angle and, if necessary, set stop screw for wheel angle to measured value | AR40.20-P-0345AC |
TRAILING ARMS, TRANSVERSE CONTROL ARMS
| Number | Designation | Model 460, 461, 463 | |
|---|---|---|---|
| BA33.15-P-1006-01A | Nut, tie rod to track lever | Nm | 140 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461, 463 | |
|---|---|---|---|
| BA33.20-P-1001-01C | Joint housing screw plug | Nm | 100 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461, 463 | |
|---|---|---|---|
| BA33.20-P-1002-01C | Bolt, steering knuckle arm to joint housing | Nm | 280 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461, 463 | |
|---|---|---|---|
| BA33.20-P-1003-01C | Bolt, kingpin to joint housing | Nm | 190 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461, 463 | ||
|---|---|---|---|---|
| BA33.20-P-1004-01C | Bolt, steering damper to steering damper bracket | Steering at 20° left steer (direction of travel) | Nm | 50 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461, 463 | |
|---|---|---|---|
| BA33.20-P-1008-01C | Bolt, seal retainer to joint housing | Nm | 25 |
JOINT HOUSING
| Number | Designation | Model 460, 461, 463 | ||
|---|---|---|---|---|
| BF33.20-P-1001-02A | Multipurpose grease | Filling capacity | g | 250 |
| Sheet | Wheel bearing grease (NLGI grade 2, Specification 267.1). See https://bevo.mercedes-benz.com/index.php?language_id=1 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1017-06A | MB multipurpose grease | A 001 989 34 51 11 |