Remove/install engine with transmission - AR01.10-P-2401MUD
ENGINE 279 in MODEL 463
| Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Set DIRECT SELECT gear selector switch to position "N" and release parking brake | ||
| 2 | Open engine hood and raise to vertical position | AR88.40-P-1000GG | |
| 3 | Detach ground line from battery | AR54.10-P-0003GW | |
| 4 | Remove left and right air filter housing | Model 463 with engine 279 except code 494 (US version) |
AR09.10-P-1150MUB |
| Model 463 with engine 279 with code 494 (US version) |
AR09.10-P-1150MUC | ||
| 5 | Remove cooler with condenser | AR20.20-P-3865GW | |
| 6 | Remove radiator for low-temperature water circuit | AR09.41-P-6935GW | |
| 7 | Remove oil cooling line from power steering system | Model 463 with engine 279 as of model year 2013 | AR46.25-P-3010GW |
| 8 | Detach left and right CATs at pipe transition piece; to do this remove screw/bolts (1) | *BA09.40-P-1012-01V | |
| 9 | Detach oil lines (2) at intermediate housing | *BA18.30-P-1003-01K | |
| *BA18.30-P-1001-01K | |||
| 10 | Detach refrigerant line (3) at expansion valve (10) and close off openings. | ||
| *BA83.30-P-1001-01C | |||
| Figure | |||
| 11 | Remove screw/bolt (4) at bracket of refrigerant line (3) | ||
| 12 | Extract oil from expansion reservoir of power steering pump | Fig 7 | |
| 13 | Detach high pressure hydraulic line (5) at power steering pump (6) | *BA46.30-P-1001-01B | |
| 14 | Detach feed line (7) on the power steering pump (6) | ||
| 15 | Remove air-water duct | AR83.10-P-9998GW | |
| 16 | Remove vacuum line of brake booster | AR43.10-P-0360GW | |
| 17 | Disconnect purge line (11) | ||
| 18 | Detach coolant hose (18) at coolant pump | ||
| 19 | Detach coolant hose (19) at coolant line | ||
| 20 | Detach coolant hose (20) on coolant connection | ||
| 21 | Detach coolant hose (21) on heat exchanger | ||
| 22 | Detach coolant hose (22) on thermostat housing | ||
| 23 | Detach coolant hose (23) on thermostat housing | AR09.41-P-1311-01AL | |
| 24 | Detach starter electrical lines and alternator at engine compartment prefuse box (12), expose and lay on the engine | ||
| 25 | Pull locking lever outwards and disconnect electrical connections (13) on ME-SFI [ME] control unit | ||
| 26 | Disconnect electrical lines (14) | ||
| 27 | Expose engine wiring harness and place on engine | ||
| 28 | Detach ground strap (15) from transmission | AR54.10-P-0003GW | |
| *BA27.40-P-1008-01E | |||
| 29 | Disconnect electrical connection (16) and expose line | ||
| 30 | Disconnect electrical connection (17) at controller unit | ||
| 31 | Disconnect electrical connections on oxygen sensors and expose lines | AR07.04-P-0021MUD | |
| 32 | Relieve fuel pressure at diagnostic socket | AR07.03-P-1460-01MUB | |
| *BA07.03-P-1005-01G | |||
| Figure | |||
| 33 | Detach fuel line (8) | *BA07.03-P-1001-01G | |
| 34 | Detach oil lines (9) from oil cooler thermostat and seal using suitable stop plugs | AR27.10-P-0501-03GW | |
| Figure | |||
| 35 | Support transmission with telescopic lifter and remove rear engine crossmember | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
Otherwise the transmission vent hose will be pinched and damaged. |
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| 36 | Detach propeller shaft at transmission | AR41.10-P-0050GW | |
The default installation position is created in this way during installation and drive train vibrations are avoided. |
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| 37 | Install rear engine crossmember | AR22.10-P-4360MNF | |
| 38 | Loosen engine mounts | *BA22.10-P-1003-01X | |
| 39 | Mount engine suspension lug on cylinder head | ||
| Figure | |||
| 40 | Mount load tilter and boom crane on engine and raise engine somewhat | ||
| 41 | Remove engine with transmission to the front | ||
| 42 | Install in the reverse order | ||
| 43 | Read out fault memory using the diagnostic system and clear if necessary | ||
| AD00.00-P-2000-04A | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 44 | Carry out engine test run, checking the engine for leaktightness and proper operation |
INJECTION NOZZLES, INJECTION VALVES, FUEL LINES
| Number | Designation | Engine 279 | |
|---|---|---|---|
| BA07.03-P-1001-01G | Union nut, fuel line to fuel distributor | Nm | 20 |
INJECTION NOZZLES, INJECTION VALVES, FUEL LINES
| Number | Designation | Engine 279 | ||
|---|---|---|---|---|
| BA07.03-P-1005-01G | Cap on diagnostic socket | Plastic | Nm | 2 |
| Metal | Nm | 15 | ||
EXHAUST GAS TURBOCHARGER
| Number | Designation | Engine 279 | |
|---|---|---|---|
| BA09.40-P-1012-01V | Bolt, clamp for pipe adapter to exhaust gas turbocharger | Nm | 23 |
OIL COOLING
| Number | Designation | Engine 279 | |
|---|---|---|---|
| BA18.30-P-1001-01K | Bolt, oil line feed line to intermediate housing for oil lines | Nm | 9 |
OIL COOLING
| Number | Designation | Engine 279 | |
|---|---|---|---|
| BA18.30-P-1003-01K | Bolt, oil line return line to intermediate housing for oil lines | Nm | 9 |
ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 176, 279 in model 463 | ||
|---|---|---|---|---|
| BA22.10-P-1003-01X | Screw/bolt, front engine mount and bracket to frame | M10 | Nm | 70 |
HOUSING
| Number | Designation | Transmission 722.9 in model 463 | |
|---|---|---|---|
| BA27.40-P-1008-01E | Bolt, ground line to transmission housing | Nm | 9 |
POWER STEERING PUMP
| Number | Designation | Model 463.200/204/206/207/208/209/21/220/221/224/225/227/228/230/232/233/235/238/24 0/241/243/244/245/2 46/247/248/249/25/2 70/271/274/275 Model 463.30/320/321/324/325/327/328/33/34 | ||
|---|---|---|---|---|
| BA46.30-P-1001-01B | High-pressure expansion hose to power steering pump | M14x1.5 | Nm | 30 |
| M16x1.5 | Nm | 40 | ||
AIR CONDITIONING
| Number | Designation | Model 463 | |
|---|---|---|---|
| BA83.30-P-1001-01C | Nut on expansion valve | Nm | 10 |