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Home >> Mercedes Benz >> 2017 >> E300 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 213 Chassis 1 Of 2 >> Testing & Repair >> Adjust Liftgate - AR72.20-P-0002LW

Adjust Liftgate - AR72.20-P-0002LW

Model 205.2 

Model 213.2 

Model 253.1/9 

Shown on MODEL 205.2 

Fig 1: Liftgate Components Location - Model 213.2 (Shown On Model 205.2)
G13747311Courtesy of MERCEDES-BENZ USA
G13747312Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205.2 

G13747313Courtesy of MERCEDES-BENZ USA

Shown on model 253.9 

G13747314Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205.2 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Notes on HANDS-FREE ACCESS   AH80.61-P-0001-01A
INSPECT Check     
1 Check gap dimensions at liftgate (1). Model 205.2, 253.1/9 AR60.00-P-0700-01LW
    Model 213.2 AR60.00-P-0700-01LWE
    Model 205.2 Roof to Rear spoiler *BE60.00-P-1019-01BB 
    Model 205.2 Sidewall to Rear spoiler *BE60.00-P-1020-01BB 
    Model 205.2 Sidewall to liftgate *BE60.00-P-1021-01BB 
    Model 205.2 Outside of taillamp to inside of taillamp *BE60.00-P-1022-01BB 
    Model 205.2 Center of liftgate to Rear bumper *BE60.00-P-1023-01BB 
    Model 205.2 Outside of liftgate to Rear bumper *BE60.00-P-1024-01BB 
    Model 213.2 Roof to Rear spoiler *BE60.00-P-1017-01GA 
    Model 213.2 Sidewall to Rear spoiler *BE60.00-P-1018-01GA 
    Model 213.2 Center of liftgate to Rear bumper *BE60.00-P-1019-01GA 
    Model 213.2 Outside of liftgate to Rear bumper *BE60.00-P-1020-01GA 
    Model 213.2 Sidewall to liftgate *BE60.00-P-1021-01GA 
    Model 213.2 Outside of taillamp to inside of taillamp *BE60.00-P-1022-01GA 
    Model 253.1/9 Roof to Rear spoiler/liftgate *BE60.00-P-1012-01FA 
    Model 253.1/9 Sidewall to liftgate *BE60.00-P-1013-01FA 
    Model 253.1/9 Outside of taillamp to inside of taillamp *BE60.00-P-1014-01FA 
    Model 253.1/9 Center of liftgate to Rear bumper *BE60.00-P-1015-01FA 
    Model 253.1/9 Outside of liftgate to Rear bumper *BE60.00-P-1016-01FA 
    SPECIAL TOOL Feeler gauge Fig 2
REMOVING Remove     
2.1 Loosen screws (2) and completely press back stop lugs (3). Model 205.2, 213.2  
2.2 Loosen screws (10) and completely press back stop buffers (11). Model 253.1/9  
3 Remove rear-end center section paneling (5). Model 205.2, 253.9 AR68.30-P-4785LWS
    Model 213.2 AR68.30-P-4786LWT
4 Remove lock striker (4).    
5 Remove center brake lamp. When it is necessary to adjust the liftgate (1) in the x-direction (X) or y-direction (Y).  
    Model 205.2, 253.1/9 AR82.10-P-5375LWS
    Model 213.2 AR82.10-P-5376LWT
6 Remove both pneumatic springs. t IMPORTANT Do not support liftgate (1) with support.
Aid of helper required.
AR72.20-P-2832LW 
  Adjusting in x-direction (X) and y-direction (Y)     
7 Loosen screws (6) on left and right hinge (7).    
8 Adjust liftgate (1) in the x-direction (X) or y-direction (Y). IMPORTANT Aid of helper required.  
    Model 205.2 Roof to Rear spoiler *BE60.00-P-1019-01BB 
    Model 205.2 Sidewall to Rear spoiler *BE60.00-P-1020-01BB 
    Model 205.2 Sidewall to liftgate *BE60.00-P-1021-01BB 
    Model 205.2 Outside of taillamp to inside of taillamp *BE60.00-P-1022-01BB 
    Model 205.2 Outside of liftgate to Rear bumper *BE60.00-P-1024-01BB 
    Model 213.2 Roof to Rear spoiler *BE60.00-P-1017-01GA 
    Model 213.2 Sidewall to Rear spoiler *BE60.00-P-1018-01GA 
    Model 213.2 Outside of liftgate to Rear bumper *BE60.00-P-1020-01GA 
    Model 213.2 Sidewall to liftgate *BE60.00-P-1021-01GA 
    Model 213.2 Outside of taillamp to inside of taillamp *BE60.00-P-1022-01GA 
    Model 253.1/9 Roof to Rear spoiler/liftgate *BE60.00-P-1012-01FA 
    Model 253.1/9 Sidewall to liftgate *BE60.00-P-1013-01FA 
    Model 253.1/9 Outside of taillamp to inside of taillamp *BE60.00-P-1014-01FA 
    Model 253.1/9 Outside of liftgate to rear *BE60.00-P-1016-01FA 
    bumper  
    SPECIAL TOOL Feeler gauge Fig 2
9 Tighten screws (6) on hinges (7). IMPORTANT Aid of helper required.  
    TORQUE SPECIFICATION Bolt, liftgate hinge to liftgate *BA72.20-P-1002-02N 
10 Repair paint damage on screws (6) with appropriate touch-up paint pen.    
REMOVING Remove     
11 Remove roof lining lay down on seats with connected electric lines. If the liftgate (1) must be adjusted in the z-direction (Z). AR68.30-P-4300LWS
12 Remove trunk lid/liftgate control drive unit. Model 205.2, 213.2, 253.1/9 with Code 890 (EASY-PACK-tailgate) If the liftgate (1) must be adjusted in the z-direction (Z).  
      AR72.29-P-5590LW 
  Adjusting in Z-direction (Z)     
13 Loosen screws (8) on left and right hinge (7).    
14 Adjust transition between the liftgate (1) and the roof frame in the z direction (Z). IMPORTANT Aid of helper required.
Top edge of liftgate (1) must be flush with roof frame. Observe dimension "U1".
 
    Model 205.2 Center of liftgate to Rear bumper *BE60.00-P-1023-01BB 
    Model 213.2 Center of liftgate to Rear bumper *BE60.00-P-1019-01GA 
    Model 253.1/9 Center of liftgate to Rear bumper *BE60.00-P-1015-01FA 
    SPECIAL TOOL Feeler gauge Fig 2
15 Tighten screws (8) on hinges (7). IMPORTANT Aid of helper required.  
    TORQUE SPECIFICATION Bolt, hinge for liftgate to roof frame *BA72.20-P-1001-02N 
16 Repair paint damage on screws (8) with appropriate touch-up paint pen.    
INSTALLING Install     
17 Install both pneumatic springs. IMPORTANT Aid of helper required. AR72.20-P-2832LW 
18 Insert lock striker (4) and screw in screws up to stop.    
  Adjusting the transitions to the edges of the fenders and the D-pillars     
19 Adjust transition between liftgate (1) and edges of fender and D-pillars by moving lock striker (4).. _. IMPORTANT Liftgate (1) must be flush with edges of fender and D-pillars.  
20 Tighten screws on lock striker (4). TORQUE SPECIFICATION Screw/bolt, lock striker for liftgate to Rear center section *BA72.20-P-1003-02N 
21.1 Completely pull out stop lugs (3). Model 205.2, 213.2  
21.2 Pull out stop buffers (11) up to end of the notches. Model 253.1/9  
22 Carefully close liftgate (1) and open again. Model 205.2, 213.2, 253.1/9  
23.1 Pull stop lugs (3) out two notches. Model 205.2, 213.2
except Code 890 (EASY-PACK-tailgate)
 
23.2 Pull stop buffers (11) out two notches. Model 253.1/9
except Code 890 (EASY-PACK-tailgate)
 
24.1 Tighten screws (2). Model 205.2, 213.2  
24.2 Tighten bolts (10). Model 253.1/9  
INSTALLING Install     
25 Install rear-end center section paneling (5). Model 205.2, 253.1/9 AR68.30-P-4785LWS
    Model 213.2 AR68.30-P-4786LWT
26 Install trunk lid/liftgate control drive unit. When the liftgate (1) was adjusted in the z-direction (Z).  
    Model 205.2, 213.2, 253.1/9
with Code 890 (EASY-PACK-tailgate)
AR72.29-P-5590LW 
27 Install headliner. When the liftgate (1) was adjusted in the z-direction (Z).  
      AR68.30-P-4300LWS
28 Install center brake lamp. When the liftgate (1) was adjusted in the x-direction (X) or y-direction (Y).  
    Model 205.2, 253.1/9 AR82.10-P-5375LWS
    Model 213.2 AR82.10-P-5376LWT
  Calibrate     
29 Calibrate Rear 360° camera with vehicle diagnosis system. Model 205.2, 213.2, 253.1/9 with Code 501 (360° camera)  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1012-01FA Roof to Rear spoiler/liftgate Dimension "Q" mm 4, 5 (±1, 5)
    For picture, see   AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1013-01FA Sidewall to liftgate Dimension "S" mm 4, 0 (±1, 5)
For picture, see   AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1014-01FA Outside of taillamp to inside of taillamp Dimension "T" mm 3, 5 (+1, 5/-1)
For picture, see   AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1015-01FA Center of liftgate to Rear bumper Dimension "U1" mm 5, 5 (±1, 5)
Dimension "M1" mm -
For picture, see   AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1016-01FA Outside of liftgate to Rear bumper Dimension "U2" mm 3, 5 (±1)
Dimension "M" mm -
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1017-01GA Roof to Rear spoiler Dimension "Q" mm 4, 9 (±1, 4)
    For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1018-01GA Sidewall to Rear spoiler Dimension "R" mm 3, 9 (±1, 3)
For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1019-01BB Roof to Rear spoiler Dimension "Q" mm 4, 6 (±1, 4)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1019-01GA Center of liftgate to Rear bumper Dimension "U1" mm 5, 5 (±1, 5)
For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1020-01BB Sidewall to Rear spoiler Dimension "R" mm 4, 0 (±1, 3)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1020-01GA Outside of liftgate to Rear bumper Dimension "U2" mm 3, 8 (±1, 0)
For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1021-01BB Sidewall to liftgate Dimension "S" mm 3, 5 (±0, 8)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1021-01GA Sidewall to liftgate Dimension "S" mm 3, 5 (±0, 8)
For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1022-01BB Outside of taillamp to inside of taillamp Dimension "T" mm 3, 8 (±1, 0)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.2
BE60.00-P-1022-01GA Outside of taillamp to inside of taillamp Dimension "T" mm 3, 8 (±1, 0)
For picture, see   AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1023-01BB Center of liftgate to Rear bumper Dimension "U1" mm 5, 5 (±1, 5)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.2
BE60.00-P-1024-01BB Outside of liftgate to Rear bumper Dimension "U2" mm 3, 8 (±1, 0)
For picture, see   AR60.00-P-0700-01LW
LIFTGATE

Number Designation Model 205.2 Model 213.2
BA72.20-P-1001-02N Bolt, hinge for liftgate to roof frame Nm 40 40
LIFTGATE

Number Designation Model 253
BA72.20-P-1001-02N Bolt, hinge for liftgate to roof frame Nm 40
LIFTGATE

Number Designation Model 205.2 Model 213.2
BA72.20-P-1002-02N Bolt, liftgate hinge to liftgate Nm 34 34
LIFTGATE

Number Designation Model 253
BA72.20-P-1002-02N Bolt, liftgate hinge to liftgate Nm 32
LIFTGATE

Number Designation Model 205.2 Model 213.2
BA72.20-P-1003-02N Screw/bolt, lock striker for liftgate to Rear center section Nm 9 9
LIFTGATE

Number Designation Model 253
BA72.20-P-1003-02N Screw/bolt, lock striker for liftgate to Rear center section Nm 9
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA