B-Pillar Complete Replacement - Ar63.20-S-1350E
Model 447, 448
MODIFICATION NOTES
| 28.10.2021 | Sequence of operation steps revised. | Operation steps 9 to 12 | |
| 28.10.2021 | Method extended. | Operation steps 30 to 33 | AR63.20-S-1350-06E |
Shown on model 447.8 with code T19 (Left sliding door) at left side of vehicle
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Notes on resistance spot welding of multiple-layer sheet metal flange | AH60.00-S-0028-01KOS | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | ||
| 3 | Remove soundproofing. | Only when removing on left side of vehicle |
AR60.00-S-1752E |
| 4 |
Set up straightening bench with crossbars and straightening tool set. 000 588 50 23 00 Body straightening system |
WS60.00-P-0439K | |
| 5 |
Place vehicle on straightening bench and fasten. 000 588 01 80 00 Swivel arm vehicle lift |
WS00.00-P-0041B | |
| 6 | Remove outer sliding door entrance. | Model 447, 448 with code T19 (Sliding door left) | AR63.30-S-0004E |
| 7 | Remove B-pillar. | AR63.20-S-1350-05E | |
| 000 588 15 84 00 Heat gun | Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare B-pillar for installation. | Body power jigsaw Hand drill Rotary wire brush Wet and dry vacuum cleaner |
AR63.20-S-1350-07E |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install and weld in B-pillar. | AR63.20-S-1350-06E | |
| 000 588 13 84 00 Welder | WS60.00-P-0437K | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 50 23 00 Body straightening system | Hand drill Angle grinder Rotary wire brush Wet and dry vacuum cleaner Squeeze gun |
WS60.00-P-0439K | |
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Fig 2 | |||
| 10 |
Release vehicle from straightening bench, lift and remove straightening bench. 000 588 50 23 00 Body straightening system |
WS60.00-P-0439K | |
| 11 | Install outer sliding door entrance. | Model 447, 448 with code T19 (Sliding door left) | AR63.30-S-0004E |
| 12 | Install dowels for the mounting rail of the longitudinal member panel. | Model 447, 448.8 with code CN1 (Exterior rocker panel) |
AR88.80-S-6005-01CH |
| Primer Teroson 150 (Terokal 150) | *BR00.45-Z-1179-02A | ||
| Teroson PU 6800 adhesive | *BR00.45-Z-1147-02A | ||
| 13 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1147-02A | Teroson PU 6800 adhesive | A 000 989 15 02 09 |
| BR00.45-Z-1179-02A | Primer Teroson 150 (Terokal 150) | Henkel AG & Co. KGaA http://www.loctite.de |