LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Front Longitudinal Member Section Replacement - Ar62.20-S-1260E

Front Longitudinal Member Section Replacement - Ar62.20-S-1260E

Model 447, 448 

Fig 1: Front Longitudinal Member Section Component Location (Model 447, 448)
G16483255DANGERDANGERCAUTIONREMOVINGIMPORTANTINSTALLINGDANGERNOTESIMPORTANTIMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLIMPORTANTDANGERIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with engine 780
AS00.00-Z-0035-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice Special instructions for lifting and supporting vehicle   AH00.60-S-0100-01KOA
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Notes on battery   AH54.10-P-0001-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove     
1 Remove all detachable parts in area of repair point.    
2 Cut off longitudinal member front section (1). Clip: Separate longitudinal member front section GB62.20-S-4000-06A
    IMPORTANTCommercially available devices/tools 
Body power jigsaw
Rotary wire brush
AR62.20-S-1260-01E 
INSTALLING Install     
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
3 Install longitudinal member front section (1). Clip: Install longitudinal member front section GB62.20-S-4000-15A
Notice Notes on paintwork repairs   AH98.00-P-9408-02A
    NOTES
Repair area must be free of dust and grease.
Otherwise adhesion problems may occur.
IMPORTANT Use only primer filler approved by Daimler AG: https://xentry.daimler.com
IMPORTANTCommercially available devices/tools 
Hand drill
Rotary wire brush
Wet and dry vacuum cleaner
AR62.20-S-1260-20E 
    TORQUE SPECIFICATION Screw/bolt, longitudinal member front section to front longitudinal member *BA62.20-Z-1001-01KOA 
    SPECIAL TOOL Locating tool Fig 2
4 Seal seam after repair. IMPORTANT Supplement standard seals with sealant. AR97.10-S-4000E
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
5 Paint repair area and adjacent surfaces.    
Notice Notes on paintwork repairs IMPORTANT Use only paints approved by Daimler AG: https://xentry.daimler.com AH98.00-P-9408-02A
6 Supplement cavity preservation.   AR97.20-S-1500E
7 Install all detachable parts in area of repair point.    
FRONT LONGITUDINAL MEMBER

Number Designation Model 447, 448
BA62.20-Z-1001-01KOA Screw/bolt, longitudinal member front section to front longitudinal member Nm 63
Fig 2: Identifying Locating Tool (447 589 00 23 00)
G16511174Courtesy of MERCEDES-BENZ USA