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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Remove/Install Trim For Sliding Sunroof In Pop-Up Roof - AR77.20-S-0021E

Remove/Install Trim For Sliding Sunroof In Pop-Up Roof - AR77.20-S-0021E

Model 447.7/8 

With Code D27 (Electric tilting/sliding glass sunroof) 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code D27 (Electric tilting/sliding glass sunroof) 

With Code ZK0 (EASY UP pop-up roof, electric) 

MODIFICATION NOTES

18.02.2020 Method changed, work procedure adapted Operation step 17  
G16507261Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Notice  Notes on carrying out repair work in the vehicle interior   AH68.00-D-0001-01KOS
  Remove     
1 Completely open sliding roof (1).    
2 Remove pneumatic springs. Model 447.7/8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK9 (Lifting roof hatch)
AR77.70-S-0004E 
3 Remove roof support of the pop-up roof. Model 447.7/8 AR77.00-S-1000E 
    with code D27 (Electric tilting/sliding glass sunroof)
with code ZK9 (Lifting roof hatch)
IMPORTANT A helper is required.
 
4.1 Open pop-up roof and bring to suitable working height. Model 447.8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK0 (EASY UP pop-up roof, electric)
IMPORTANT There must be sufficient space available to remove the trim (6).
AR77.75-S-0001-03E
4.2 Lift pop-up roof and bring to suitable working height. Model 447.7/8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK9 (Lifting roof hatch)
IMPORTANT There must be sufficient space available to remove the trim (6).
IMPORTANT Lift pop-up roof and support with a suitable tool.
 
5 Switch off ignition. Model 447.8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK0 (EASY UP pop-up roof, electric)
 
6 Disconnect ground line of auxiliary battery.   AR54.10-S-0004E
7 Remove trim (2). IMPORTANT To do this, remove screws/bolts (3).  
8 Remove screws/bolts (4).    
9 Remove switch (5) from trim (6) and place outside of working area.    
10 Remove trim (6). IMPORTANT To do this, unclip trim (6) from locking elements (arrows).  
INSTALLING Install     
11 Install trim (6).    
12 Position switch (5) in trim (6).    
13 Screw in screws/bolts (4).    
14 Install trim (2). IMPORTANT Screw in bolts (3) to do this.  
15 Attach ground line of the auxiliary battery.   AR54.10-S-0004E
16.1 Close pop-up roof. Model 447.8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0001-03E
16.2 Install pneumatic springs. Model 447.7/8
with code D27 (Electric tilting/sliding glass sunroof)
with code ZK9 (Lifting roof hatch)
IMPORTANT Remove tool used for support.
AR77.70-S-0004E 
17 Perform normalization of the sliding roof (1). IMPORTANT To do this, completely close sliding roof (1) and then open and close again.