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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Remove/Install Rear Support - AR77.70-S-0051E

Remove/Install Rear Support - AR77.70-S-0051E

Model 447.7/8 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code ZK0 (EASY UP pop-up roof, electric) 

MODIFICATION NOTES

11.10.2016 Method restricted Operation step 2  
23.03.2017 Bolt, rear support clamp to vehicle roof   BA77.70-Z-1002-01KOB
G16507360Courtesy of MERCEDES-BENZ USA

Shown on model 447.8 With Code ZK0 (EASY UP pop-up roof, electric) 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Open the pop-up roof (2) Model 447.7/8
with code ZK9 (Lifting roof hatch)
AR77.70-S-0001-01E 
    Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0001-03E
2 Remove rear awning bracket Only when removing rear right set-up brace (1).
Model 447.7/8
with code YS3 (Side-mounted awning)
with code ZK9 (Lifting roof hatch)
Model 447.8
with code YS3 (Side-mounted awning)
with code ZK0 (EASY UP pop-up roof, electric)
AR88.30-S-7002E
3 Remove electrical wiring harness (5) from set-up bracket (1) Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
 
4 Mark assembly position of set-up bracket (1)    
5 Support pop-up roof (2) in area of set-up bracket (1) (arrow) with aid of suitable object G04594336
Do not use sharp-edged objects to support.
Prevents damage.
 
6 Unscrew nuts (3) INSTALLATION IMPORTANT : Observe marking.
TORQUE SPECIFICATION Model 447.7/8
with code ZK9 (Lifting roof hatch)
*BA77.70-Z-1003-01KOB 
    Nut, rear support clamp to pop-up roof
TORQUE SPECIFICATION Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
Nut, rear support clamp to pop-up roof
*BA77.75-Z-1004-01KOD 
7 Unscrew bolts (4) and remove set-up brace (1) INSTALLATION IMPORTANT : Observe marking.
TORQUE SPECIFICATION Model 447.7/8
with code ZK9 (Lifting roof hatch)
Bolt, rear support clamp to vehicle roof
*BA77.70-Z-1002-01KOB 
    TORQUE SPECIFICATION Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
Bolt, rear support clamp to vehicle roof
*BA77.75-Z-1003-01KOD 
8 Install in the reverse order    
INSPECT Check     
9 Check pop-up roof (2) for proper function If malfunction is present

Adjust pop-up roof (2)
Model 447.7/8
with code ZK9 (Lifting roof hatch)
AR77.70-S-0002E 
    Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0012E
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1002-01KOB Bolt, rear support clamp to vehicle roof Nm 8
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1003-01KOB Nut, rear support clamp to pop-up roof Nm 10
ELECTRIC POP-UP ROOF

Number Designation Model 447.8 with code ZK0 (EASY UP pop-up roof, electric)
BA77.75-Z-1003-01KOD Bolt, rear support clamp to vehicle roof Nm 10
ELECTRIC POP-UP ROOF

Number Designation Model 447.8 with code ZK0 (EASY UP pop-up roof, electric)
BA77.75-Z-1004-01KOD Nut, rear support clamp to pop-up roof Nm 10