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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components -- 447 Chassis >> Testing & Repair >> Remove/Install Awning Bracket - AR88.30-S-7002E

Remove/Install Awning Bracket - AR88.30-S-7002E

Model 447.7/8 

MODIFICATION NOTES

23.03.2017 Bolt, rear support clamp to vehicle roof   BA77.70-Z-1002-01KOB
G16507440Courtesy of MERCEDES-BENZ USA
G16507441Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVINGINSTALLING Remove/install     
1 Open pop-up roof Model 447.7/8
with code YS3 (Side-mounted awning)
with code ZK9 (Lifting roof hatch)
AR77.70-S-0001-01E
    Model 447.8
with code YS3 (Side-mounted awning)
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0001-03E
2 Remove awning (1)   AR88.30-S-7000E 
3 Take off cover (2) When removing bracket (6) or support plate (8).  
4 Unscrew nut (4) When removing bracket (6) or support plate (8).  
5 Remove cover (3) When removing bracket (6) or support plate (8).  
6 Remove cover (5) When removing bracket (6) or support plate (8).  
7 Loosen bolts between bottom section and top section of bracket (6) TORQUE SPECIFICATION Screw/bolt, upper part of bracket to lower part of bracket *BA88.30-Z-1003-01KOF 
8 Unscrew nut (7) When removing bracket (6) or support plate (8).
TORQUE SPECIFICATION Bolt/nut, outer awning bracket to vehicle roof
*BA88.30-Z-1004-01KOF 
9 Unscrew nut (11) When removing bracket (6) or support plate (8).
TORQUE SPECIFICATION Nut, outer awning bracket to carrier plate
*BA88.30-Z-1002-01KOF 
10 Remove bracket (6) with base When removing bracket (6) or support plate (8).
INSTALLATION IMPORTANT : Ensure that base is seated correctly below bracket (6).
 
11 Remove threaded union (12) from support plate (8) When removing support plate (8).  
12 Remove support plate (8) If required. AR88.30-S-7002-01E 
    Primer SIKA 206 G+P DM *BR00.45-Z-1171-02A 
    Sikasil N Plus, black *BR00.45-Z-1173-02A 
13 Loosen bolts between bottom section and top section of bracket (10) When removing bracket (10).  
    TORQUE SPECIFICATION Screw/bolt, upper part of bracket to lower part of bracket *BA88.30-Z-1003-01KOF 
14 Unscrew bolt (9) and remove bracket (10) together with base When removing bracket (10).
INSTALLATION IMPORTANT : Ensure that bracket (10) is seated correctly on awning frame.
Ensure that base is seated correctly below bracket (10).
 
    TORQUE SPECIFICATION Bolt/nut, outer awning bracket to vehicle roof *BA88.30-Z-1004-01KOF 
    TORQUE SPECIFICATION Model 447.7/8
with code YS3 (Side-mounted awning)
with code ZK9 (Lifting roof hatch)
Bolt, rear support clamp to vehicle roof
*BA77.70-Z-1002-01KOB 
    TORQUE SPECIFICATION Model 447.8
with code YS3 (Side-mounted awning)
with code ZK0 (EASY UP pop-up roof, electric)
Bolt, front support clamp to vehicle roof
*BA77.75-Z-1001-01KOD 
15 Install in the reverse order    
CLEAN Clean     
16 Remove textile adhesive tapes and clean around support plate (8) If support plate (8) is removed.  
MECHANICAL POP-UP ROOF

Number Designation Model 447.7/8 with code ZK9 (Lifting roof hatch)
BA77.70-Z-1002-01KOB Bolt, rear support clamp to vehicle roof Nm 8
ELECTRIC POP-UP ROOF

Number Designation Model 447.8 with code ZK0 (EASY UP pop-up roof, electric)
BA77.75-Z-1001-01KOD Bolt, front support clamp to vehicle roof Nm 10
DETACHABLE BODY COMPONENTS, UNDERRIDE GUARD

Number Designation Model 447 with code YS3 (Side-mounted awning)
BA88.30-Z-1002-01KOF Nut, outer awning bracket to carrier plate Nm 10
DETACHABLE BODY COMPONENTS, UNDERRIDE GUARD

Number Designation Model 447 with code YS3 (Side-mounted awning)
BA88.30-Z-1003-01KOF Screw/bolt, upper part of bracket to lower part of bracket Nm 10
DETACHABLE BODY COMPONENTS, UNDERRIDE GUARD

Number Designation Model 447 with code YS3 (Side-mounted awning)
BA88.30-Z-1004-01KOF Bolt/nut, outer awning bracket to vehicle roof Nm 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1171-02A Primer SIKA 206 G+P DM A 005 989 59 71
BR00.45-Z-1173-02A Sikasil N Plus, black Sika Deutschland GmbH
http://www.sika.com