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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Remove/Install Cables For Sliding Roof In Pop-Up Roof - AR77.20-S-0009E

Remove/Install Cables For Sliding Roof In Pop-Up Roof - AR77.20-S-0009E

Model 447.7/8 

With Code D27 (Electric tilting/sliding glass sunroof) 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code D27 (Electric tilting/sliding glass sunroof) 

With Code ZK0 (EASY UP pop-up roof, electric) 

G16507258Courtesy of MERCEDES-BENZ USA
G16507259Courtesy of MERCEDES-BENZ USA

Shown on the right side of the sliding roof panel 

WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
Notice  Notes on carrying out repair work in the vehicle interior   AH68.00-D-0001-01KOS
REMOVINGINSTALLING Remove/install     
1 Remove sliding roof.   AR77.20-S-0020E 
2 Remove wind deflector.   AR77.20-S-0007E 
3 Remove screws (1).    
4 Remove holder (2).    
5 Remove power output gear (3). INSTALLATION IMPORTANT : Check power output gear (3) for damage.  
    If damage is present:

replace power output gear (3), pilot bushings (4, 5) and cables (7).
 
6 Remove pilot bushings (4, 5). IMPORTANT To do so, unclip pilot bushings (4, 5) using a suitable tool.
INSTALLATION IMPORTANT : Check pilot bushings (4, 5) for damage.
If damage is present:

replace power output gear (3), pilot bushings (4, 5) and cables (7).
 
7 Remove sliding sunroof frame.   AR77.20-S-0008E 
8 Remove slide rails (6). INSTALLATION IMPORTANT
Align sliding blocks (8, 9) as shown.
If this is not observed, it is not possible to install the slide rails (6) correctly.
IMPORTANT To do so, remove slide rails (6) from the sliding blocks (8, 9) and cables (7)
INSTALLATION IMPORTANT : Lightly grease contact areas where the slide rails (6) and sliding blocks (8, 9) come into contact.
Long-life grease
*BR00.45-Z-1001-06A 
9 Remove cables (7). IMPORTANT To do so, unclip cables (7) from sliding blocks (8).  
INSPECT Check     
10 Check respective sliding blocks (8, 9) for damage. If a sliding block (8, 9) is damaged,

replace the sliding roof panel.
 
CLEAN Clean     
11 Clean the pilot bushings (4, 5). Assembly cleaner *BR00.45-Z-1028-04A 
12 Clean the slide rails (6). Assembly cleaner *BR00.45-Z-1028-04A 
13 Clean respective sliding blocks (8, 9). Assembly cleaner *BR00.45-Z-1028-04A 
14 Install in the reverse order.    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01