Replace complete center roof paneling - AR65.10-P-1000EW

MODEL 212.0/1, 218.3 except CODE (413) Panoramic glass roof with top sliding roof 

Shown with code (414) Electric glass tilting/sliding roof 

Fig 1: Center Roof Paneling - Shown With Code 414

Courtesy of MERCEDES-BENZ USA

	Remove
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on body repair		AH60.00-N-0001-01A
	General information on repair of vehicles with ultra-strength steels.	Failure to observe instructions when straightening/repairing, separating, preparing adhesive points, joining/connecting, resistance spot welding, MIG welding, MIG brazing can lead to considerable damage to ultra-strength steels and their joints.	AH60.00-P-0024-01N
	General information on MB materials		AH98.00-P-9409-03A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Welding protective blanket
3	Remove windshield	Model 212.0 with code (Z04) Light armoring	AR67.10-P-1000EG
		Model 212.0 except code (Z04) Light armoring, 212.1, 218	AR67.10-P-1000P
4	Remove rear wall window	Model 212.0 with code (Z04) Light armoring	AR67.20-P-2000EG
		Model 212.0 except code (Z04) Light armoring, 212.1, 218.3	AR67.20-P-2000P
5	Separate center roof paneling (1)	Model 212.0/1 with code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-02EWA
		Model 212.0 except code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-02EWB
		Model 218.3 with code (414a) Power glass tilting/sliding roof	AR65.10-P-1000-02ELA
		Model 218.3 except code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-02ELB
		Set of spacer blocks 4.8 x 70 BTR drill bit   Hot-air gun   Weld-spot milling machine   Round wire brush   Wet and dry vacuum cleaner	Figure
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
6	Prepare center roof paneling (1)	Model 212.0/1 with code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-03EWA
		Model 212.0 except code (413) Panoramic glass sunroof with top sliding sunroof and except code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-03EWB
		Model 218.3 with code (414a) Electric glass tilting/sliding roof	AR65.10-P-1000-03ELA
		Model 218.3 except code (414) Electric glass tilting/sliding roof Round wire brush	AR65.10-P-1000-03ELB
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
7	Install center roof paneling (1) and weld in	Model 212.0/1 with code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-04EWA
		Model 212.0 except code (413) Panoramic glass sunroof with top sliding sunroof and except code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-04EWB
		Model 218.3 with code (414a) Electric glass tilting/sliding roof	AR65.10-P-1000-04ELA
		Model 218.3 except code (414) Electric glass tilting/sliding roof	AR65.10-P-1000-04ELB
		Set of spacer blocks Multifunction device (spot welding)   Vice grip pliers (standard)   Round wire brush   Wet and dry vacuum cleaner	Figure
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet, power window at left door 4.8X8	*BR00.45-Z-1008-13A
	General information on riveting		AH60.00-P-0003-01N
8	Clean weld joints and sheet metal flanges with rotary wire brush	Round wire brush
9	Clean repair area	Wet and dry vacuum cleaner
10	Remove welding protection blankets	On all covered parts remaining in vehicle.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Prime repair area with primer filler	Use only primer filler approved by Daimler AG.
	Notes on paintwork repairs		AH98.00-P-9408-02A
12	Carry out seam sealing after repairs	Model 212	AR97.10-P-4000EW
		Model 218.3	AR97.10-P-4000EL
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use res protection, protective clothing, glov glasses and skin cream. Ensure this well ventilated.	AS98.00-Z-0002-01A
13	Paint repair area adjacent surfaces	Use only paints approved by Daimler AG.
	Notes on paintwork repairs		AH98.00-P-9408-02A
14	Apply additional cavity preservation	Model 212.0/1	AR97.20-P-1500EW
		Model 218.3	AR97.20-P-1500EL
15	Install windshield	Model 212 with code (Z04) Light armoring	AR67.10-P-1000EG
		Model 212.0 except code (Z04) Light armoring, 212.1, 218	AR67.10-P-1000P
16	Install rear wall window	Model 212.0 with code (Z04) Light armoring	AR67.20-P-2000EG
		Model 212.0 except code (Z04) Light armoring, 212.1, 218.3	AR67.20-P-2000P
17	Install all detachable body components in area to be repaired.

Fig 2: Identifying Set Of Spacer Blocks (216 589 02 23 00)

Courtesy of MERCEDES-BENZ USA