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Install and weld in center roof paneling - AR65.10-P-1000-04EWA

MODEL 212.0 /1 with CODE (414) Power glass tilting/sliding roof 

Fig 1: Identifying Set Of Spacer Blocks (216 589 02 23 00)
G10241663Courtesy of MERCEDES-BENZ USA
  1. Install center roof paneling (1), fit with SPECIAL TOOL set of spacer blocks and fix in place. IMPORTANT Observe dimensions and position of spacer blocks SPECIAL TOOL from set of spacer blocks determined during removal.
  2. Drill Ø 5.0 mm rivet holes in center roof paneling (1).

    IMPORTANT Drill rivet holes from bottom through spot welds predrilled during removal.

  3. Remove center roof paneling (1) and SPECIAL TOOL set of spacer blocks.
  4. Deburr rivet holes on center roof paneling (1) from both sides.
    Fig 2: Center Roof Paneling Spacer Blocks
    G10241664Courtesy of MERCEDES-BENZ USA
  5. Apply 2-component adhesive in cross-hatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

    IMPORTANT Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

    Fig 3: Center Roof Paneling Adhesive Applying Area
    G10241665Courtesy of MERCEDES-BENZ USA
  6. Install center roof paneling (1), fit with SPECIAL TOOL set of spacer blocks and fix in place.
  7. Rivet center roof paneling (1) 4.8X8 steel/steel blind rivets (areas E and F).
  8. Center roof paneling (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G and H).
  9. Clean weld joints.
  10. Remove shavings and drill chips.
    Fig 4: Center Roof Paneling Blind Rivet Punch Area
    G10241666Courtesy of MERCEDES-BENZ USA