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Install and weld in center roof paneling - AR65.10-P-1000-04EWB

MODEL 212.0 except CODE (413) Panoramic glass roof with top sliding roof except CODE (414) Power glass tilting/sliding roof 

Fig 1: Identifying Set Of Spacer Blocks (216 589 02 23 00)
G10241667Courtesy of MERCEDES-BENZ USA
  1. Install center roof paneling (1). Fit with SPECIAL TOOL set of spacer blocks and fix in place.

    IMPORTANT When removing, observe specified dimensions and position of SPECIAL TOOL set of spacer blocks.

  2. Drill Ø 5.0 mm rivet holes in center roof paneling (1).

    IMPORTANT Drill rivet holes from bottom through spot welds predrilled during removal.

  3. Remove center roof paneling (1) and SPECIAL TOOL set of spacer blocks.
  4. Deburr rivet holes on center roof paneling (1) from both sides.
    Fig 2: Center Roof Paneling Spacer Blocks
    G10241668Courtesy of MERCEDES-BENZ USA
  5. Apply 2-component adhesive in crosshatched areas.

    IMPORTANT Observe pretreatment of bonding surfaces.

    IMPORTANT Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

  6. Apply sealant to center roof bow.
    Fig 3: Center Roof Bow Sealant Applying Area
    G10241669Courtesy of MERCEDES-BENZ USA
  7. Install center roof paneling (1), fit with SPECIAL TOOL set of spacer blocks and fix in place.
  8. Rivet center roof paneling (1) with 4.8 8 steel/steel blind rivets (areas D and E).
  9. Center roof paneling (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas F and G).
  10. Clean weld joints.
  11. Remove drill shavings.
    Fig 4: Center Roof Paneling Blind Rivet Punch Area
    G10241670Courtesy of MERCEDES-BENZ USA