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Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 205 Chassis >> Testing & Repair >> Remove/install expansion valve - AR83.30-P-5520LW

Remove/install expansion valve - AR83.30-P-5520LW

MODEL 205 

MODEL 253 

Fig 1: Expansion Valve Remove/Install Components
G10134893NOTESNOTESIMPORTANTREMOVINGINSTALLINGTORQUE SPECIFICATIONINSTALLATION IMPORTANTSPECIAL TOOLINSTALLATION IMPORTANTTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
NOTES Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
IMPORTANT Notes on handling refrigerant R134a   AH83.30-N-0003-01A
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system   AR83.30-P-1760LW 
2 Remove windshield wiper system   AR82.30-P-6400LW
3 Unscrew nut (2) TORQUE SPECIFICATION Nut, refrigerant line to expansion valve *BA83.30-P-1003-01Q 
4 Remove low-pressure line (3) and high-pressure line (4) from expansion valve (1) and seal openings with suitable stop plugs INSTALLATION IMPORTANT Install new seals.  
SPECIAL TOOL Record plug Figure
5 Remove screws/bolts (5), remove expansion valve (1) and seal openings with suitable stop plugs INSTALLATION IMPORTANT If the thread of screws/bolts (5) does not engage, remove threaded plate using extraction hook, hold in position and screw in screws/bolts (5) alternately.  
TORQUE SPECIFICATION Bolt, expansion valve to retaining plate *BA83.30-P-1005-01Q 
SPECIAL TOOL Record plug Figure
SPECIAL TOOL Extraction hook Figure
6 Install in the reverse order    
AIR CONDITIONING

Number Designation Model 205 Model 253
BA83.30-P-1003-01Q Nut, refrigerant line to expansion valve Nm 12 12
AIR CONDITIONING

Number Designation Model 205 Model 253
BA83.30-P-1005-01Q Bolt, expansion valve to retaining plate Nm 7 7
Fig 2: Identifying Record Plug (129 589 00 91 00)
G10134894Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Extraction Hook (140 589 02 33 00)
G10134895Courtesy of MERCEDES-BENZ USA