LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 205 Chassis >> Testing & Repair >> Remove/install coolant circuit feed line of turbochargers - AR20.20-P-1100MNA

Remove/install coolant circuit feed line of turbochargers - AR20.20-P-1100MNA

ENGINE 176 in MODEL 463 

ENGINE 177 in model 205 

Engine 178 in model 190 

Shown on ENGINE 177 

Fig 1: Coolant Circuit Feed Line Of Turbochargers Remove/Install Component - Shown On Engine 177 (1 Of 4)
G11139092Courtesy of MERCEDES-BENZ USA
Fig 2: Coolant Circuit Feed Line Of Turbochargers Remove/Install Component - Shown On Engine 177 (2 Of 4)
G11139093Courtesy of MERCEDES-BENZ USA
Fig 3: Coolant Circuit Feed Line Of Turbochargers Remove/Install Component - Shown On Engine 177 (3 Of 4)
G11139094Courtesy of MERCEDES-BENZ USA
Fig 4: Coolant Circuit Feed Line Of Turbochargers Remove/Install Component - Shown On Engine 177 (4 Of 4)
G11139095Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant from low-temperature circuit Engine 176 in model 463 AR09.41-P-6834MNF
    Engine 178 in model 190 AR09.41-P-6834MNB
    Engine 177 in model 205 AR09.41-P-6834MNA
2 Remove left and right air filter housing Engine 176 in model 463
Engine 177 in model 205
AR09.10-P-1150MNA
3 Remove cover (31) INSTALLATION IMPORTANT Check for correct seating of the cover (31).  
4 Remove screw/bolts (2) and remove heat shield (1) upwards TORQUE SPECIFICATION Bolt, upper heat shield to bracket/side heat shield *BA09.40-P-1006-01ZA 
5.1 Unclip electrical lines (8, 14) on heat shield (21) Engine 177 in model 205  
5.2 Unclip electrical line (8) on heat shield (21) Engine 178 in model 190  
5.3 Unclip electrical line (14) on heat shield (21) Engine 176 in model 463  
6 Remove the ignition coil (16) Engine 178 in model 190 AR15.12-P-2003MNB
    Engine 176 in model 463
Engine 177 in model 205
AR15.12-P-2003MNA
7 Remove screw/bolt (32) Engine 176 in model 463
Engine 177 in model 205
 
8 Remove screw/bolts (22) and remove heat shield (21) upwards TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
9 Remove left intake air duct downstream of the left air filter housing Engine 178 in model 190  
10 Detach boot on left ATL and place to one side   AR09.40-P-6026MNA
11 Remove coolant circuit return line with coolant circuit vent line   AR20.20-P-1101MNA 
12 Remove screw/bolts (6) from ATLs TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
13 Remove screw/bolts (4, 5) from ATLs TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
14 Remove screw/bolt (7) on cylinder head and remove coolant circuit feed line (3) upwards INSTALLATION IMPORTANT Replace seals.
TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head
*BA09.40-P-1004-01ZA 
15 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
16 Perform an engine test run and check engine for leaktightness    
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1006-01ZA Bolt, upper heat shield to bracket/side heat shield Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1006-01ZA Bolt, upper heat shield to bracket/side heat shield Nm 9
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9