Remove/install coolant circuit return line of turbochargers - AR20.20-P-1101MNA
ENGINE 176 in MODEL 463
ENGINE 177 in MODEL 205
ENGINE 178 in MODEL 190
Shown on model 205 with engine 177
Fig 1: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (1 Of 4)
Fig 2: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (2 Of 4)
Fig 3: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (3 Of 4)
Fig 4: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (4 Of 4)
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Remove/install | |||
| 1 | Drain coolant from low-temperature circuit | Engine 176 in model 463 | AR09.41-P-6834MNF |
| Engine 178 in model 190 | AR09.41-P-6834MNB | ||
| Engine 177 in model 205 | AR09.41-P-6834MNA | ||
| 2 | Remove left and right air filter housing | Engine 176 in model 463 Engine 177 in model 205 |
AR09.10-P-1150MNA |
| 3 | Remove cover (31) | ||
| 4 | Remove screw/bolts (2) and remove heat shield (1) upwards | *BA09.40-P-1006-01ZA | |
| 5.1 | Unclip electrical lines (8, 14) from heat shield (21) | Engine 177 in model 205 | |
| 5.2 | Unclip electrical lines (8) from heat shield (21) | Engine 178 in model 190 | |
| 5.3 | Unclip electrical lines (14) from heat shield (21) | Engine 176 in model 463 | |
| 6 | Remove the ignition coil (16) | Engine 178 in model 190 | AR15.12-P-2003MNB |
| Engine 176 in model 463 Engine 177 in model 205 |
AR15.12-P-2003MNA | ||
| 7 | Remove screw/bolt (32) | Engine 176 in model 463 Engine 177 in model 205 |
|
| 8 | Remove screw/bolts (22) and remove heat shield (21) upwards | *BA09.40-P-1007-01ZA | |
| 9 | Remove intake air duct downstream of the left air filter housing | Engine 178 in model 190 |
*BA01.20-P-1003-01J |
| 10 | Detach boot on left ATL and place to one side | AR09.40-P-6026MNA | |
| 11 | Detach bracket of oil circuit feed line to left ATL | AR09.40-P-6040MNA | |
| 12 | Detach oil circuit feed line on left ATL and place to one side | AR09.40-P-6040MNA | |
| 13 | Remove screw/bolts (4) | *BA09.40-P-1004-01ZA | |
| 14 | Remove screws/bolts (5, 6, 7, 9) | *BA09.40-P-1004-01ZA | |
| 15 | Remove coolant circuit return line (10) with coolant circuit vent line (3) upwards | ||
| 16 | Detach coolant circuit vent line (3) from coolant circuit return line (10) | When replacing the coolant circuit return line (10). | |
| 17 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 18 | Perform an engine test run and check engine for leaktightness |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 178 | |
|---|---|---|---|
| BA01.20-P-1003-01J | Vent line clamp to exhaust gas turbocharger/air filter | Nm | 1, 5 |
TURBOCHARGER
| Number | Designation | Engine 176 | Engine 177.980 | |
|---|---|---|---|---|
| BA09.40-P-1004-01ZA | Bolt, coolant line to turbocharger/cylinder head | Nm | 9 | 9 |
TURBOCHARGER
| Number | Designation | Engine 178.9 | |
|---|---|---|---|
| BA09.40-P-1004-01ZA | Bolt, coolant line to turbocharger/cylinder head | Nm | 9 |
TURBOCHARGER
| Number | Designation | Engine 176 | Engine 177.980 | |
|---|---|---|---|---|
| BA09.40-P-1006-01ZA | Bolt, upper heat shield to bracket/side heat shield | Nm | 9 | 9 |
TURBOCHARGER
| Number | Designation | Engine 178.9 | |
|---|---|---|---|
| BA09.40-P-1006-01ZA | Bolt, upper heat shield to bracket/side heat shield | Nm | 9 |
TURBOCHARGER
| Number | Designation | Engine 176 | Engine 177.980 | |
|---|---|---|---|---|
| BA09.40-P-1007-01ZA | Bolt, side heat shield to cylinder head cover | Nm | 9 | 9 |
TURBOCHARGER
| Number | Designation | Engine 178.9 | |
|---|---|---|---|
| BA09.40-P-1007-01ZA | Bolt, side heat shield to cylinder head cover | Nm | 9 |