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Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 205 Chassis >> Testing & Repair >> Remove/install coolant circuit return line of turbochargers - AR20.20-P-1101MNA

Remove/install coolant circuit return line of turbochargers - AR20.20-P-1101MNA

ENGINE 176 in MODEL 463 

ENGINE 177 in MODEL 205 

ENGINE 178 in MODEL 190 

Shown on model 205 with engine 177 

Fig 1: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (1 Of 4)
G11139096Courtesy of MERCEDES-BENZ USA
Fig 2: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (2 Of 4)
G11139097Courtesy of MERCEDES-BENZ USA
Fig 3: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (3 Of 4)
G11139098Courtesy of MERCEDES-BENZ USA
Fig 4: Coolant Circuit Return Line Of Turbochargers Remove/Install Component - Shown On Model 205 With Engine 177 (4 Of 4)
G11139099Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant from low-temperature circuit Engine 176 in model 463 AR09.41-P-6834MNF
    Engine 178 in model 190 AR09.41-P-6834MNB
    Engine 177 in model 205 AR09.41-P-6834MNA
2 Remove left and right air filter housing Engine 176 in model 463
Engine 177 in model 205
AR09.10-P-1150MNA
3 Remove cover (31) INSTALLATION IMPORTANT Check for correct seating of the cover (31).  
4 Remove screw/bolts (2) and remove heat shield (1) upwards TORQUE SPECIFICATION Bolt, upper heat shield to bracket/side heat shield *BA09.40-P-1006-01ZA 
5.1 Unclip electrical lines (8, 14) from heat shield (21) Engine 177 in model 205  
5.2 Unclip electrical lines (8) from heat shield (21) Engine 178 in model 190  
5.3 Unclip electrical lines (14) from heat shield (21) Engine 176 in model 463  
6 Remove the ignition coil (16) Engine 178 in model 190 AR15.12-P-2003MNB
    Engine 176 in model 463
Engine 177 in model 205
AR15.12-P-2003MNA
7 Remove screw/bolt (32) Engine 176 in model 463
Engine 177 in model 205
 
8 Remove screw/bolts (22) and remove heat shield (21) upwards TORQUE SPECIFICATION Bolt, side heat shield to cylinder head cover *BA09.40-P-1007-01ZA 
9 Remove intake air duct downstream of the left air filter housing Engine 178 in model 190
TORQUE SPECIFICATION Vent line clamp to exhaust gas turbocharger/air filter
*BA01.20-P-1003-01J 
10 Detach boot on left ATL and place to one side   AR09.40-P-6026MNA
11 Detach bracket of oil circuit feed line to left ATL   AR09.40-P-6040MNA
12 Detach oil circuit feed line on left ATL and place to one side   AR09.40-P-6040MNA
13 Remove screw/bolts (4) TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
14 Remove screws/bolts (5, 6, 7, 9) TORQUE SPECIFICATION Bolt, coolant line to turbocharger/cylinder head *BA09.40-P-1004-01ZA 
15 Remove coolant circuit return line (10) with coolant circuit vent line (3) upwards INSTALLATION IMPORTANT Replace seals.  
16 Detach coolant circuit vent line (3) from coolant circuit return line (10) When replacing the coolant circuit return line (10).  
17 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
18 Perform an engine test run and check engine for leaktightness    
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 178
BA01.20-P-1003-01J Vent line clamp to exhaust gas turbocharger/air filter Nm 1, 5
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1004-01ZA Bolt, coolant line to turbocharger/cylinder head Nm 9
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1006-01ZA Bolt, upper heat shield to bracket/side heat shield Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1006-01ZA Bolt, upper heat shield to bracket/side heat shield Nm 9
TURBOCHARGER

Number Designation Engine 176 Engine 177.980
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9 9
TURBOCHARGER

Number Designation Engine 178.9
BA09.40-P-1007-01ZA Bolt, side heat shield to cylinder head cover Nm 9