Remove/install headliner - AR68.30-P-4300LWR

MODEL 205.4 

Fig 1: Headliner Remove/Install Components (1 Of 4)

Courtesy of MERCEDES-BENZ TRUCK CO., INC.

Shown on left side of vehicle 

Fig 2: Headliner Remove/Install Components (2 Of 4)

Courtesy of MERCEDES-BENZ TRUCK CO., INC.

Fig 3: Headliner Remove/Install Components (3 Of 4)

Courtesy of MERCEDES-BENZ TRUCK CO., INC.

Fig 4: Headliner Remove/Install Components (4 Of 4)

Courtesy of MERCEDES-BENZ TRUCK CO., INC.

	Risk of injury  Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Remove/install
1	Remove paneling from soft top at front		AR68.30-P-4320LWR
2	Move soft top to repair position R3	Move soft top to repair position R4.	AR77.30-P-1030LWR
3	Mark installation position of bolts (2) on strip (3)
4	Unscrew bolts (2) from strip (3)	Align strip (3) according to markings.
5	Remove seal (4) on outer left and right on rails (5) and remove together with strip (3)
6	Mark installation position of bolts (6) on rails (5)
7	Unscrew bolts (6) on rails (5) and remove rails (5)	Observe number of spacer washers (7) for each bolt (6). Align rails (5) according to markings.
8	Unhook headliner (1) at front from hooks (arrows)
9	Knock off rivet (8) and remove rivet residues	Observe size of rivet.
10	Remove tension cables on headliner (1) from soft top frame		AR68.30-P-4303-01LWR
11	Remove expansion rivet (9) on front retaining strip (10) and detach front retaining strip (10) from front soft top bow (11)
12	Remove expansion rivet (9) on center retaining strip (12) and detach center retaining strip (12) from center soft top bow (13)	If required, slightly close soft top manually.
13	Remove expansion rivet (9) on rear retaining strip (14) and detach rear retaining strip (14) from rear soft top bow (15)
14	Move soft top manually to repair position R2	Move soft top manually to repair position R3.	AR77.30-P-1030LWR
15	Remove expansion rivet (16) from headliner (1) at rear
16	Remove edge stripping (17) starting at yellow shackle on soft top bow (18)	Align edge stripping (17) in center.
17	Remove edge stripping (19) from rear window (20)	Align edge stripping (19) in center.
18	Remove headliner (1) from vehicle interior
19	Install in the reverse order