Completely Replace Inner C-Pillar Side Wall - Ar63.10-P-0700LW

Model 205.0/1 

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	See AS00.00-Z-0010-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	See AS00.00-Z-0017-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	See AS47.00-Z-0001-01A .
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		See AH00.00-Z-0300-01A .
	Information on preventing damage to electronic components due to electrostatic discharge		See AH54.00-P-0001-01A .
	Notes on battery		See AH54.10-P-0001-01A .
	General information on body repair		See AH60.00-N-0001-01A .
	Pretreatment of bonding surfaces		See AH60.00-P-0008-01SX .
	General information on MB materials		See AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets
3	Remove C-pillar		See AR63.20-P-0500LW .
4	Equip straightening bench with module members, cross members and straightening tool set
	000 588 01 23 00 Body straightening system		See WS60.00-P-0023K .
5	Place vehicle on straightening bench and fasten
6	Remove C-pillar inner side wall (1) and reinforcement (2)	Commercially available devices/tools  Round wire brush Body jig saw Spot weld milling machine Heat gun Wet/dry vacuum cleaner	See AR63.10-P-0700-01LW .
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
7	Prepare C-pillar inner side wall (1) and reinforcement (2)	Commercially available devices/tools  Round wire brush Body jig saw	See AR63.10-P-0700-02LW .
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	See AS00.00-Z-0007-01A .
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	See AS00.00-Z-0016-01A .
	Measures for preventing damage to components when performing electric welding and soldering work		See AH60.00-P-0001-02A .
	General information on riveting		See AH60.00-P-0003-01N .
8	Install C-pillar inner side wall (1) and reinforcement (2)		See AR63.10-P-0700-04LW .
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Blind rivet tool Round wire brush Manual temporary fastener 6.35 mm Spot welder Inert gas welder Wet/dry vacuum cleaner	See WS60.00-P-0023K .
		Adhesive kit, body, 2-component adhesive	See *BR00.45-Z-1092-02A .
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	See *BR00.45-Z-1035-13A .
		Zinc dust paint suitable for spot welding	See *BR00.45-Z-1001-07A .
9	Release vehicle from straightening bench, lift vehicle and remove straightening bench
10	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
11	Install C-pillar		See AR63.20-P-0500LW .

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1035-13A	Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71