Remove/Install Automatic Transmission Fluid Cooler - AR27.55-P-1000LW
Transmission 722.9 in model 205 with engine 177
Transmission 722.9 in model 205 with engine 274.9
Transmission 722.9 in model 205 with engine 276
Transmission 722.9 in model 205 with engine 651
Shown here is the radiator package on engine 651
Shown here is the radiator package on engine 651
Fig 1: Automatic Transmission Oil Cooler Components Location - Transmission 722.9 With Engine 274.9 Or Engine 276 In Model 205 (Shown On Engine 651)
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | AS20.00-Z-0001-01A | |
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1.1 | Remove intake air duct upstream of the air filter | Transmission 722.9 in model 205 with engine 274.9 Transmission 722.9 in model 205 with engine 651 |
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| 1.2 | Remove left intake air duct upstream of the air filter | Transmission 722.9 in model 205 with engine 177 Transmission 722.9 in model 205 with engine 276 |
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| 2 | Drain coolant from low-temperature system | Transmission 722.9 in model 205 with engine 177 | AR09.41-P-6834MNA |
| Transmission 722.9 in model 205 with engine 274.9 Transmission 722.9 in model 205 with engine 276.8 Transmission 722.9 in model 205 with engine 651 |
AR09.41-P-6834LW | ||
| 3 | Detach oil lines (9, 10) from oil cooler (1) | AR27.10-P-0501-03LW | |
| Fig 3 | |||
| 4 | Seal openings in oil cooler (1) using suitable stop plugs | Fig 3 | |
| 5 | Remove coolant hoses (11, 12) from oil cooler (1) | AR20.20-P-7441-01RQ | |
| 6 | Close off connections of coolant hoses at oil cooler (1) with protective covers | Fig 2 | |
| 7 | Seal coolant hoses (11, 12) using protective covers | Fig 2 | |
| 8 | Push retaining clip (8) in upward direction and remove oil cooler (1) | Push the retaining clip (8) carefully in an upward direction. Otherwise the retaining clip (8) will be damaged. If retaining clip (8) is damaged ↓ Secure oil cooler (1) at position marked by arrow using repair bolt (6) and washer (7). |
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| 9 | Install in the reverse order | ||
| Check | |||
| 10 | Check fluid level in automatic transmission and adjust to correct level | Transmission 722.96 in model 205 with engine 274.9 Transmission 722.96 in model 205 with engine 276 Transmission 722.96 in model 205 with engine 651 Transmission 722.97 in model 205 with engine 276 |
AR27.00-P-0270SYZ |
| Transmission 722.9 (except 722.96) in model 205 with engine 274.9 Transmission 722.9 (except 722.96) in model 205 with engine 651 Transmission 722.9 in model 205 with engine 177 |
AR27.00-P-0270W | ||
| Risk of accident
from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 11 | Perform engine test run and check oil lines (9, 10) and oil cooler (1) for leak tightness | ||
| 12 | Install front and center engine compartment paneling | AR61.20-P-1105LW |