Remove/Install Front Axle Differential Propeller Shaft - AR41.10-P-0070LWY
Model 205 with transmission 722.96/97
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove | |||
| 1 | Shift transmission into neutral position | ||
| 2 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 3 | Remove the diesel particulate filter | Model 205 with engine 651 with transmission 722.96 with code 474 (Diesel particulate filter) |
AR14.40-P-1000OLE |
| 4.1 | Remove catalytic converter, pull upwards slightly and fix in place | Model 205 with engine 651 with transmission 722.96 | AR49.10-P-5500OLE |
| 4.2 | Remove right catalytic converter | Model 205 with engine 276.8 with transmission 722.96/97 | AR49.10-P-5503MMV |
| 4.3 | Remove catalytic converter | Model 205 with engine 274.9 with transmission 722.96 | AR49.10-P-5500LW |
| 5 | Remove bracket for catalytic converter from torque converter housing | Model 205 with engine 276.8 with transmission 722.96/97 | |
| 6 | Remove heat shield (21) | ||
| 7 | Release and disconnect electrical connection (22) | ||
| 8 | Remove heat shield (2) | ||
| 9 | Operate service brake and remove screws/bolts (3) | ||
| 10 | Remove bolt/bolts (5) | ||
| 11 | Remove retaining plate (4) | ||
| 12 | Remove drive shaft (1) from front axle transmission | ||
| 13 | Pull propeller shaft (1) off splined profile (8) on transfer case (9) | ||
| 14 | Remove propeller shaft (1) downwards | ||
| 15 | Check seal bellows (6) of drive shaft (1) for damage | When reusing the drive shaft (1). If seal bellows (6) is damaged. ↓ |
|
| Replace seal bellows (6) of propeller shaft (1) on front axle differential. | AR41.10-P-0070-01A | ||
| Long-life grease (NLGI grade 2) | BB00.40-P-0266-02A | ||
| Install | |||
| 16 | Grease gearing of output flange to front axle. | Klueber Microlube GNY 202 | *BR00.45-Z-1071-06A |
| 17 | Plug propeller shaft (1) onto splined profile (8) on transfer case (9) | ||
| 18 | Position retaining plate (4) on drive shaft (1) | ||
| 19 | Position drive shaft (1) on front axle transmission | ||
| 20 | Position retaining plate (4) on front axle transmission | ||
| 21 | Screw in new bolts (5) | *BA33.30-P-1004-03G | |
| 22 | Operate service brake and screw in new screws/bolts (3) | *BA33.30-P-1012-03G | |
| 23 | Install heat shield (2) | M6X1 | *BA00.10-P-1002-04A |
| 24 | Connect and lock electrical connection (22) | ||
| 25 | Install heat shield (21) | M6X1 | *BA00.10-P-1002-04A |
| 26 | Mount bracket for catalytic converter onto torque converter housing | Model 205 with engine 276.8 with transmission 722.96/97 |
*BA49.10-P-1014-02A |
| 27.1 | Install catalytic converter | Model 205 with engine 274.9 with transmission 722.96 | AR49.10-P-5500LW |
| 27.2 | Install right three way catalytic converter | Model 205 with engine 276.8 with transmission 722.96/97 | AR49.10-P-5503MMV |
| 27.3 | Release catalytic converter from fastening and mount | Model 205 with engine 651 with transmission 722.96 | AR49.10-P-5500OLE |
| 28 | Install diesel particulate filter | Model 205 with engine 651 with transmission 722.96 with code 474 (Diesel particulate filter) |
AR14.40-P-1000OLE |
| 29 | Disconnect vehicle from vehicle lift | AR00.60-P-0100CW |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6X1 | Nm | 9 | 13 |
FRONT AXLE GEAR
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.30-P-1004-03G | Collar bolt, retaining plate to front axle differential | Nm | 55 |
FRONT AXLE GEAR
| Number | Designation | Model 205 | ||
|---|---|---|---|---|
| BA33.30-P-1012-03G | Screw/bolt, propeller shaft to front axle gear | Stage 1 | Nm | 45 |
| Stage 2 | ∠° | 95 | ||
EXHAUST SYSTEM
| Number | Designation | Engine 276 in model 205 | ||
|---|---|---|---|---|
| BA49.10-P-1014-02A | Screw/bolt, catalytic converter/diesel particulate filter bracket to bell housing/engine | M8 | Nm | 20 |
| M10 | Nm | 39 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1071-06A | Klueber Microlube GNY 202 | A 001 989 44 51 10 |