Remove/Install Front Axle Differential Propeller Shaft - AR41.10-P-0070LWA
Model 205 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
Shown on vehicle with VAG 175
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove | |||
| 1 | Put transmission into neutral position. | ||
| 2 | Release parking brake. | ||
| 3 | Remove rear propeller shaft from transfer case (9). | AR41.10-P-0040-01LW | |
| Drift for releasing the fitting sleeves in the flexible couplings | WF58.50-P-4110-01A | ||
| Fig 1 | |||
| 4.1 | Remove diesel particulate filter. | Model 205.### 1# with engine 651 with transmission 725.0 with code 474 (Diesel particulate filter) with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR14.40-P-1000OLE |
| 4.2 | Remove the catalytic converter. | Model 205 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 205 with engine 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 205 with engine 274.9 with transmission 725.0 |
AR49.10-P-5500LW |
| with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 205 with engine 264 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.20-P-0100MRI | ||
| 4.3 | Remove right catalytic converter. | Model 205 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-5503MMV |
| 4.4 | Remove exhaust system. | Model 205 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142OLI |
| 5 | Remove exhaust system clamp from left catalytic converter. | Model 205 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
|
| 6 | Remove heat shield (2). | ||
| 7 | Remove bracket of heat shield (2). | ||
| 8 | Remove heat shield from transmission. | AR27.40-P-0700-01LF | |
| 9 | Operate service brake and remove bolts (3). | ||
| 10 | Remove bolts (5) and slide retaining plate (4) onto propeller shaft (1). | With (AG 175) | |
| 11 | Support transmission. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 12 | Remove rear engine carrier from frame floor assembly. | Model 205 with engine 264, 274, 276.8, 651, 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360LWB |
| 13 | Remove propeller shaft (1) from front axle differential. | AR28.10-P-0100LWX | |
| 14 | Pull propeller shaft (1) off splined profile (8) on transfer case (9). | ||
| 15 | Remove propeller shaft (1). | ||
| 16 | Check seal bellows (6) for damage. | If damage is found, ↓ |
|
| Install new seal bellows (6). | AR41.10-P-0070-01A | ||
| Long-life grease (NLGI grade 2) | BB00.40-P-0266-02A | ||
| Install | |||
| 17 | Grease splined profile (8). | Klueber Microlube GNY 202 | *BR00.45-Z-1071-06A |
| 18 | Attach propeller shaft (1) to splined profile (8) of transfer case (9). | ||
| 19 | Lift up transmission. | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 20 | Mount rear engine carrier onto frame floor assembly. | Model 205 with engine 264, 274, 276.8, 651, 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR22.10-P-4360LWB |
| 21 | Position propeller shaft (1) on front axle differential. | ||
| 22 | Position retaining plate (4) on front axle differential and tighten bolts (5). | With VAG 175 |
*BA33.30-P-1004-03G |
| 23 | Operate service brake and tighten bolts (3). | The needle roller bearings and seals of the propeller shaft (1) will otherwise be damaged. |
*BA33.30-P-1012-03G |
| 24 | Install heat shield on transmission. | AR27.40-P-0700-01LF | |
| 25 | Install bracket of heat shield (2). | *BA33.30-P-1010-03G | |
| 26 | Install heat shield (2). | *BA33.30-P-1009-03G | |
| 27 | Tighten exhaust system clamp on left catalytic converter. | Model 205 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
*BA49.10-P-1005-02A |
| 28.1 | Install right catalytic converter. | Model 205 with engine 276.8 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-5503MMV |
| 28.2 | Install catalytic converter. | Model 205 with engine 264, 274.9 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 205 with engine 274.9 with transmission 725.0 |
AR49.10-P-5500LW |
| with code M005 (Vehicles with 4MATIC/all-wheel drive) Model 205 with engine 264 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.20-P-0100MRI | ||
| 28.3 | Install diesel particulate filter. | Model 205 with engine 651 with transmission 725.0 with code 474 (Diesel particulate filter) with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR14.40-P-1000OLE |
| 28.4 | Install exhaust system. | Model 205 with engine 654 with transmission 725.0 with code M005 (Vehicles with 4MATIC/all-wheel drive) |
AR49.10-P-7142OLI |
| 29 | Mount rear propeller shaft onto transfer case (9). | AR41.10-P-0040-01LW | |
| *BA41.10-P-1001-01L | |||
| Fig 1 |
FRONT AXLE GEAR
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.30-P-1004-03G | Collar bolt, retaining plate to front axle differential | Nm | 55 |
FRONT AXLE GEAR
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA33.30-P-1009-03G | Collar bolt, heat shield to holder of heat shield/retaining plate/front axle differential | Nm | 8 |
FRONT AXLE GEAR
| Number | Designation | Model 205 | ||
|---|---|---|---|---|
| BA33.30-P-1010-03G | Collar bolt, holder for heat shield to transmission/holder for exhaust system | M6 | Nm | 11 |
| M8 | Nm | - | ||
FRONT AXLE GEAR
| Number | Designation | Model 205 | ||
|---|---|---|---|---|
| BA33.30-P-1012-03G | Screw/bolt, propeller shaft to front axle gear | Stage 1 | Nm | 45 |
| Stage 2 | ∠° | 95 | ||
PROPELLER SHAFT
| Number | Designation | Model 205 | |||
|---|---|---|---|---|---|
| BA41.10-P-1001-01L | Flex disk or joint flange at transmission/rear axle differential or propeller shaft | Self-locking nut | Nm | 68 | |
| Direct threaded connection | Stage 1 | Nm | 60 | ||
| Stage 2 | ∠° | 90 | |||
EXHAUST SYSTEM
| Number | Designation | Engine 276 in model 205 | |
|---|---|---|---|
| BA49.10-P-1005-02A | Clamp, front exhaust system to catalytic converter/diesel particulate filter | Nm | 19 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1071-06A | Klueber Microlube GNY 202 | A 001 989 44 51 10 |