LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C300 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 205 Chassis (4D Sedan) >> Testing & Repair >> Remove/install spring control arm, replace rubber bushing - AR35.20-P-0114LW

Remove/install spring control arm, replace rubber bushing - AR35.20-P-0114LW

MODEL 205 

MODIFICATION NOTES

18.6.14 Self-locking nut on shock absorber spring link   BA32.25-P-1001-03P
Fig 1: Identifying Spring Control Arm Remove/Install Components - Shown On Model 205 Except Code 489 (Airmatic)
G10133163Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205 except CODE 489 (AIRmatic) 

MODEL 205 with CODE 489 (AIRmatic) 

Fig 2: Identifying Spring Control Arm Remove/Install Components - Shown On Model 205 With Code 489 (Airmatic)
G10133164Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Spring Control Arm Cover
G10133165DANGERDANGERNOTESIMPORTANTREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONINSPECTSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury.  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of the mechanism when the components are moving. AS00.00-Z-0009-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
IMPORTANT Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Detach rear complete wheel   AR40.10-P-1101A
2.1 Remove rear axle spring MODEL 205
without CODE 489 (AIRMATIC (air suspension with level adjustment and adaptive damping system (ADS)))
 
AR32.20-P-0230LW
2.2 Remove air spring MODEL 205
with CODE 489 (AIRMATIC (air suspension with level adjustment and adaptive damping system (ADS)))
 
AR32.22-P-1500LW
3 Unscrew nut (11) and pull bolt of torsion bar linkage out of spring control arm (4) TORQUE SPECIFICATION Nut, torsion bar linkage to spring control arm *BA32.20-P-1003-04S 
4 Unscrew nut (12) and pull bolt of shock absorber (5) out of spring control arm (4) TORQUE SPECIFICATION Self-locking nut, shock absorber to spring control arm *BA32.25-P-1001-03P 
5 Unscrew nuts of bolts (10, 13) and pull bolts (10, 13) out of spring control arm (4) TORQUE SPECIFICATION Screw/bolt, spring control arm to wheel carrier *BA35.20-P-1002-01I 
TORQUE SPECIFICATION Screw/bolt, spring control arm to rear axle carrier *BA35.20-P-1001-01I 
6 Remove spring control arm (4) from wheel carrier (6) and rear axle carrier (8)    
INSPECT Check     
7 Check elastomer bearing (9) in rear axle carrier (8) If damage is present:

Replace elastomer bearing (9) in rear axle carrier (8).
 
  AR35.20-P-0114-01LW
SPECIAL TOOL Press Fig 5
SPECIAL TOOL Extraction and insertion tool Fig 4
SPECIAL TOOL Removal and installation tool Fig 6
8 Remove required components of exhaust system When replacing elastomer bearing (9) in rear axle carrier (8).  
MODEL 205 with ENGINE 274.9 AR49.10-P-7100LWA
MODEL 205 with ENGINE 651 AR49.10-P-7100LWB
9 Remove cover (14) When replacing right elastomer bearing (9) in rear axle carrier (8), if installed.  
10 Check supporting ball joint (7) in wheel carrier (6) If damage is present:

Replace supporting ball joint (7) in wheel carrier (6).
 
AR35.20-P-0116LW 
11 Install in the reverse order    
12 Perform wheel alignment check   AR40.20-P-0200LW
REAR AXLE TORSION BAR

Number Designation MODEL 205 except CODE 488/489/492 MODEL 205 with CODE 489, except CODE 488/492
BA32.20-P-1003-04S Nut, torsion bar linkage to spring control arm Stage 1 Nm 20 20
Stage 2 ∠° 180 360
REAR AXLE TORSION BAR

Number Designation MODEL 205 with CODE 488 or with CODE 492
BA32.20-P-1003-04S Nut, torsion bar linkage to spring control arm Stage 1 Nm -
Stage 2 ∠° -
REAR AXLE SHOCK ABSORBER

Number Designation MODEL 205
BA32.25-P-1001-03P Self-locking nut, shock absorber to spring control arm Air suspension Stage 1 Nm 100
Stage 2 ∠° 90
Steel suspension Stage 1 Nm 60
Stage 2 ∠° 60
SPRING CONTROL ARM

Number Designation MODEL 205
BA35.20-P-1001-01I Screw/bolt, spring control arm to rear axle carrier Stage 1 Nm 80
Stage 2 ∠° 90
SPRING CONTROL ARM

Number Designation MODEL 205
BA35.20-P-1002-01I Screw/bolt, spring control arm to wheel carrier Stage 1 Nm 80
Stage 2 ∠° 90
Fig 4: Identifying Extraction And Insertion Tool (204 589 04 43 00)
G07765452Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Press (202 589 04 43 10)
G07274460Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Removal And Installation Tool (220 589 01 43 00)
G10109893Courtesy of MERCEDES-BENZ USA