Remove/install electric motor with transmission and power electronics - AR08.10-P-0000NKE

ENGINE 780 in MODEL 242 

Fig 1: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (1 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (2 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (3 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (4 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (5 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (6 Of 7)

Courtesy of MERCEDES-BENZ USA

Fig 7: Identifying Electric Motor With Transmission And Power Electronics Remove/Install Components (7 Of 7)

Courtesy of MERCEDES-BENZ USA

	Risk of death  when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	Remove/install
1	Perform enable for the high voltage on-board electrical system		AR54.10-P-1150NKE
2	Disconnect high-voltage connector (37) from high-voltage battery (G5) and cover with suitable protective covers	Make sure that the high-voltage connector (37) engages properly.
		Set of protective caps	Fig 8
3	Remove front drive shafts (1)		AR33.30-P-0620NKB
4	Remove left fender liner in front fender		AR88.10-P-1300NKB
5	Remove crash strut (2)	Remove screw/bolts (3, 4) for this purpose.
		Bolt, connecting carrier to front axle carrier	*BA62.30-P-1004-04D
6	Disconnect coolant line (5) at connecting point (6) and drain off coolant	Collect flowing out coolant in a suitable container.
		Set of protective caps	Fig 8
7	Detach coolant line (5) from electrical machine (A79/3)	To do this detach clamp (7), retaining clip (8) and clamp (9).
8	Remove fender liner cover (10) in front fender
9	Disconnect coolant line (11) at connecting point (12) and drain off coolant	Collect flowing out coolant in a suitable container.
		Set of protective caps	Fig 8
10	Release and disconnect electrical connection (13)
11	Remove bracket (14)	To do this, remove screw/bolt (15).
12	Release and disconnect electrical connection (16)	Only insert electrical connection (16) when the cover (18) is installed. There could be a risk of getting an electric shock due to a missing cover (18). Do not separate cable tie (17).
13	Remove cover (18)	To do this, remove screw/bolt (19).
14	Remove high voltage electrical lines (21)	To do this, remove screw/bolts (20).
		Bolt, high-voltage connection to electric motor	*BA54.10-P-1007-03D
15	Expose high voltage electrical lines (21 and detach from bracket (22)	To do this, remove screw/bolt (27).
16	Detach ground strap (23)	To do this, remove screw/bolt (24).
17	Remove park pawl switch (28)		AR26.19-P-0050NKE
18	Lift electrical machine (A79/3) with telescopic lifter (29) slightly
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
19	Remove lower engine hinged support (25)		AR22.10-P-1130NKE
20	Remove engine holder (26)	To do this, remove screw/bolt (30).
		Bolt, torque support to drive unit frame	*BA08.10-P-1003-01G
21	Remove screw/bolts (31, 32, 33)	Bolt, drive unit to drive unit frame	*BA08.10-P-1001-01G
22	Lower and remove electrical machine (A79/3)	Secure electrical machine (A79/3) at telescopic lifter (29) with a lashing strap. The electrical machine (A79/3) can fall down otherwise and get damaged. Lower the electrical machine (A79/3) slowly and turn this at the rear elastomer bearing on transmission stepwise through its own axis. Aid of helper required.
23	Mount eyelets, lift electrical machine (A79/3) and turn	When replacing the electrical machine (A79/3).
		Eyelets	Figure
24	Install in the reverse order

ELECTRIC MOTOR

Number	Designation		Engine 780 in model 242
BA08.10-P-1001-01G	Bolt, drive unit to drive unit frame	Nm	90

ELECTRIC MOTOR

Number	Designation		Engine 780 in model 242
BA08.10-P-1003-01G	Bolt, torque support to drive unit frame	Nm	90

HIGH-VOLTAGE DISTRIBUTOR MODULE

Number	Designation		Model 242 with engine 780
BA54.10-P-1007-03D	Bolt, high-voltage connection to electric motor	Nm	9

RADIATOR SUPPORT

Number	Designation		Model 242
BA62.30-P-1004-04D	Bolt, connecting carrier to front axle carrier	Nm	16

Fig 8: Identifying Set Of Protective Caps (001 589 02 91 00)

Courtesy of MERCEDES-BENZ USA

Fig 9: Identifying Eyelets (242 589 00 40 00)

Courtesy of MERCEDES-BENZ USA