LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- Model 906 (Engine 651) >> Testing & Repair >> Remove/Install Aneroid Capsules On Turbocharger - Ar09.40-D-1002WE

Remove/Install Aneroid Capsules On Turbocharger - Ar09.40-D-1002WE

Engine 651.955/957 in model 906 

MODIFICATION NOTES

02.10.2019 Operation step "Attach/remove hand vacuum pump," added Operation steps 9, 15 AR09.40-D-1002-01WE 
02.10.2019 Repair materials address changed to BR00.45-Z-1027-07A Operation step 16 AR09.40-D-1002-01WE 
02.10.2019 Operation step "Attach/remove hand vacuum pump," added Operation steps 9, 15 AR09.40-D-1002-03WE 
02.10.2019 Repair materials address changed to BR00.45-Z-1027-07A Operation step 16 AR09.40-D-1002-03WE 
G13186590Courtesy of MERCEDES-BENZ USA
WARNING Warning Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
REMOVINGINSTALLING Remove/install  - -
1 Remove air intake pipe. - AR09.10-D-8131WE 
2 Remove coolant expansion reservoir and place away from the working area. When removing the wastegate diaphragm capsule (2).
Remove/install expansion reservoir
IMPORTANT To do this, disconnect the electrical connector of the coolant fill level sensor and remove the coolant expansion reservoir. Do not suction off the coolant and do not remove the coolant hoses.
AR20.30-D-4950SD
3 Remove boost pressure control flap diaphragm capsule (1). - AR09.40-D-1002-01WE 
TORQUE SPECIFICATION Vacuum unit fastening nut on bracket/turbocharger *BA09.40-N-1009-01R 
"Yellow" locking paint *BR00.45-Z-1027-07A 
SPECIAL TOOL Hand vacuum pump Figure
4 Remove wastegate aneroid capsule (2). - AR09.40-D-1002-03WE 
TORQUE SPECIFICATION Vacuum unit fastening nut on bracket/turbocharger *BA09.40-N-1009-01R 
"Yellow" locking paint *BR00.45-Z-1027-07A 
SPECIAL TOOL Hand vacuum pump Figure
5 Install in the reverse order. - -
TURBOCHARGER

Number Designation Engine 651 in model 906
BA09.40-N-1009-01R Vacuum unit fastening nut on bracket/M6 turbocharger Nm 9
Fig 1: Hand Vacuum Pump (001 589 73 21 00)
G13186591Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1027-07A "Yellow" locking paint Lackfabrik Bader GmbH & Co. KG
Dieselstrasse 34
73734 Esslingen
Germany
Tel.: +49 711 381607
Fax. +49 711 383092