Remove/Install Windshield - Ar67.10-D-1000H

Model 900, 906 

Courtesy of MERCEDES-BENZ USA

Shown on vehicle without CODE XM0 (Facelift) and with CODE JA5 (Light and rain sensor) 

Courtesy of MERCEDES-BENZ USA

Shown on vehicle with CODE XM0 (Facelift) and with CODE JW5 (Lane keeping assist) or CODE LA1 (High beam assist) 

	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Remove
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
1	Prepare 1-component adhesive cartridge	With 1-component adhesive set.
			AR67.10-D-1000-12H
		Heating time is approx. 60 minutes.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 3
2	Remove cap (4) from inside rearview mirror (3)	Model 906 with code JA5 (Light and rain sensor) except code XM0 (Facelift)
3	Remove inside rearview mirror (3)
4.1	Remove cap (5) from rain and light sensor (B38/2)	Model 906 with code JA5 (Light and rain sensor) except code XM0 (Facelift)
4.2	Remove cover (7)	Model 906 with code JA5 (Light and rain sensor) with code XM0 (Facelift) Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
5	Disconnect electrical connection (6)	Model 906 with code JA5 (Light and rain sensor)
6	Disconnect electrical connection (8)	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
7	Disconnect Electrical connection (9)	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
8	Remove multifunction camera (B84/8) in direction of arrow	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift) If the windshield (1) is replaced.
		Mounting wedge	Fig 2
9	Remove paneling from A-pillar	Model 906 with code F49 (Heated windscreen)
10	Remove overhead control panel control unit	Model 906 with code F49 (Heated windscreen)
11	Lift front edge of headliner and pull wiring harness down with electrical connectors on heated windshield (1)	Model 906 with code F49 (Heated windscreen)
12	Remove rubber element between instrument panel and windshield (1)	Model 906 with code F49 (Heated windscreen)
13	Pull electrical connectors on heated windshield (1) out between windshield (1) and instrument panel	Model 906 with code F49 (Heated windscreen)
14	Disconnect electrical connectors on heated windshield (1)	Model 906 with code F49 (Heated windscreen)
15	Open engine hood
16	Remove wiper arm		AR82.30-D-6951A
17	Detach sealing frame (2) on windshield (1) and remove	Long wedge	Fig 1
18	Cut out windshield (1) with Roll out and remove		AR67.10-P-1000-11SX
		Aid of helper required.
19	Remove adhesive residues from vehicle interior
	Install
20	Prepare windshield (1) for installation		AR67.10-D-1501-02A
		Allow primer to air-dry for min. 10 minutes. Always replace frame seal (2).
		Adhesive, 1K-PU, gray	*BR00.45-Z-1148-02A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
21	Prepare windshield cutout (1) for installation		AR67.10-D-1502-01A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
22	2KPrepare-component adhesive cartridge	With 2-component adhesive set.
			AR67.10-D-1000-07A
		Before inserting cartridge remove red safety ring on cartridges and completely retract pressure piston slide of cartridge gun.
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
23	Lower window in driver door	The window in the driver door must be lowered. Otherwise the windshield (1) can be pressed toward outside by the air pressure during the curing time when closing the driver door.
24	Install windshield (1)		AR67.10-D-1503-01A
		Install windshield (1) within 5 minutes when using 2-component adhesive or 10 minutes with 1-component adhesive. Otherwise the adhesive force of the glue starts to decrease. Apply adhesive bead uniformly approx. 13 mm high. Curing time: 1-component adhesive min. 2 h 2-component adhesive min. 1 h
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
25	Connect electrical connectors on heated windshield (1)	Model 906 with code F49 (Heated windscreen)
26	Install overhead control panel control unit	Model 906 with code F49 (Heated windscreen)
27	Install linings on A-pillar	Model 906 with code F49 (Heated windscreen)
28	Remove rubber element between instrument panel and windshield (1)	Model 906 with code F49 (Heated windscreen)
29	Install new rain/light sensor (B38/2)	Model 906 with code JA5 (Light and rain sensor) If the windshield (1) is replaced.
			AR82.30-D-7800H
30	Connect electrical connector (6)	Model 906 with code JA5 (Light and rain sensor)
31	Install multifunction camera (B84/8)	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift) If multifunction camera (B84/8) has been removed or windshield (1) replaced. Ensure that multifunction camera (B84/8) is seated correctly.
32	Connect electrical connector (8)	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
33	Connect electrical connector (9)	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
34.1	Install (5) on rain/light sensor (B38/2)	Model 906 with code JA5 (Light and rain sensor) except code XM0 (Facelift)
34.2	Mount cap (7)	Model 906 with code JA5 (Light and rain sensor) with code XM0 (Facelift) Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
35	Install inside rearview mirror (3)
36	Install cap (4) on inside rearview mirror (3)	Model 906 with code JA5 (Light and rain sensor)
37	Install wiper arm		AR82.30-D-6951A
38	Clean windshield (1) and vehicle interior
39	Close engine hood
40	Teach in multifunction camera (B84/8) with Star Diagnosis	Model 906 with code JW5 (Lane keeping assist) with code XM0 (Facelift) Model 906 with code LA1 (High beam assistant) with code XM0 (Facelift)
			AD00.00-D-2000-04SD
	000 588 00 23 00 Adjusting gauge		WS82.00-P-0028B
		Calibration of the multifunction camera (B84/8) requires use of the calibration target for the Night View Assist.

Fig 1: Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA