Replace Upper Front Longitudinal Member - Ar62.20-D-1286H

Model 900, 906 

Shown on left side of vehicle on model 906.733 

Courtesy of MERCEDES-BENZ USA

	Remove
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair		AH60.00-N-0001-01A
1	Remove front bumper	Model 906 with code XM0 (Facelift)	AR88.20-D-2000M
		Model 906 except code XM0 (Facelift) except code ZX8 (Dodge execution) except code ZX9 (Freightliner execution)	AR88.20-D-2000SD
		Model 906 with code ZX8 (Dodge execution) with code ZX9 (Freightliner execution)	AR88.20-D-2000SE
2	Remove lamp unit		AR82.10-D-4730H
3	Remove front end paneling	Model 906 with code XM0 (Facelift)	AR62.10-D-5750M
		Model 906 except code XM0 (Facelift)	AR62.10-D-5750H
4	Cover all detachable parts remaining in vehicle with welding protection blankets
5	Separate upper front longitudinal member (1)		AR62.20-D-1286-01H
		Commercially available devices/tools  Spot weld cutter
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Spot weld milling cutter	Fig 1
6	Prepare upper front longitudinal member (1) for installation		AR62.20-D-1286-02H
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
7	Install upper front longitudinal member (1)		AR62.20-D-1286-03H
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	000 588 02 39 00 Rivet press tool		WS60.00-P-0010B
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet for power window at left door, 4.8X8	*BR00.45-Z-1008-13A
8	Clean weld joints and sheet metal flanges with rotary wire brush
9	Clean repair areas
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Prime repair area using primer filler	Use only primer filler approved by Daimler AG. http://aftersales.mercedes-benz.com
11	Carry out seam sealing after repairs		AR97.10-D-4000H
		Supplement standard sealant with sealant.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Paint repair areas and adjacent surfaces	Use only paints approved by Daimler AG. http://aftersales.mercedes-benz.com
13	Apply additional cavity preservation		AR97.20-D-1500H
14	Remove welding protection blankets
15	Install front end paneling	Model 906 with code XM0 (Facelift)	AR62.10-D-5750M
		Model 906 except code XM0 (Facelift)	AR62.10-D-5750H
16	Install lamp unit		AR82.10-D-4730H
17	Install front bumper	Model 906 with code XM0 (Facelift)	AR88.20-D-2000M
		Model 906 except code XM0 (Facelift) except code ZX8 (Dodge execution) except code ZX9 (Freightliner execution)	AR88.20-D-2000SD
		Model 906 with code ZX8 (Dodge execution) with code ZX9 (Freightliner execution)	AR88.20-D-2000SE

Fig 1: Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA