Remove/check/install front axle brake pads - AR42.10-P-1600RK
MODEL 231.457/465/473
MODEL 231.474/479
without CODE B07 (Ceramic brake system)
Shown on model 231.457 without CODE 950 (AMG sport package)
Shown on model 231.457 with CODE 950 (AMG sport package)
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning
from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid |
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on installing brake wear indicator contact sensors | AH42.10-P-0003-01CW | ||
| Remove/install | |||
| 1 | Remove cover above brake fluid expansion reservoir | ||
| 2 | Clean area around cap on expansion reservoir for brake fluid | ||
| 3 | Unscrew the cap on the brake fluid expansion reservoir and suction off some brake fluid | ||
| 4 |
Detach front complete wheels | AP40.10-P-4050EW | |
| 5 | Detach electrical connection for front right brake wear sensor (S10/2x1) for front right brake wear sensor (S10/2) | ||
| 6 | Remove bolt (6) and then remove tie rod (7) | *BA42.10-P-1003-10U | |
| 7 | Knock out retaining pins (1) using punch and remove retaining spring (2) | ||
| 8 | Pull brake linings (3) out of brake caliper (4) Notes on installation position of brake linings | AH42.10-P-1610-01A | |
Do not apply any brake paste or lubricants to brake pads (3) and brake calipers (4). Malfunctions may occur otherwise. Make sure that the brake linings (3) are installed at the correct position. |
Fig 5 | ||
| Check | |||
| 9 |
Check brake linings (3) for wear and that they are in good condition | AP42.10-P-4253A | |
| 10 | Check brake disks (5) for wear and condition | MODEL 231.457/465/473/474/479 without CODE B07 (Ceramic brake system) Replace brake disks (5) if they are damaged or worn; see: ↓ Remove/install brake disc |
AP42.10-P-4258RK |
| AR42.10-P-0220RK | |||
| 11 | Check brake caliper (4) and dust boots of brake piston for leaktightness and damage | Replace brake caliper (4) if necessary; see: ↓ Remove/install front axle brake caliper |
AR42.10-P-0070RK |
| 12 | Press back brake piston using resetting device | Figure | |
| Fig 3 | |||
| If brake pistons are sluggish, replace brake caliper (4); see: ↓ Remove/install front axle brake caliper |
AR42.10-P-0070RK | ||
| Clean | |||
| 13 | Clean contact surfaces of brake linings (3) on brake caliper (4) | Assembly cleaner |
*BR00.45-Z-1028-04A |
| 14 | Pull right front brake wear sensor (S10/2) out of pad backing plate of brake lining (3) | Only when replacing the brake linings (3) or if the right front brake wear sensor (S10/2) is defective. |
|
| 15 | Install in the reverse order | ||
16 |
Risk of accident
when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Depress brake pedal several times until brake linings (3) lie against brake disks (5) |
Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. |
AS42.50-Z-0002-01A |
| Check | |||
| 17 |
Check fluid level in brake fluid reservoir, and correct if necessary | AP42.10-P-4210V | |
| 18 |
Carry out brake test on the test stand | AP42.00-P-4290BA |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 231.457/473 | MODEL 231.465 | |
|---|---|---|---|---|
| BA42.10-P-1003-10U | Bolt, support to anti-rattle spring | Nm | 30 | - |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 231.474 except CODEB07 | MODEL 231.479 except CODEB07 | |
|---|---|---|---|---|
| BA42.10-P-1003-10U | Bolt, support to anti-rattle spring | Nm | 30 | 30 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | Adolf Wurth GmbH & Co. KG |