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Remove/install belt pulley/vibration damper - AR03.30-P-1600SX

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ENGINES 273 in MODEL 216 

ENGINES 272, 273 in MODEL 221 

Fig 1: Identifying Belt Pulley/Vibration Damper Remove/Install Components
G10126341Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

27.2.12 Reference to the altered version of the poly-V belt, added Operation step 3.1, 3.2 BT13.20-P-1000-01SXH
REMOVINGINSTALLING Remove/install     
1 Switch off ignition    
2 Remove engine intake air duct and front engine cover See Remove air filter housing. AR09.10-P-1150SX
3.1 Remove poly-V belt Except model 221.095/195 with a twin belt drive AR13.20-P-0001SX
REFER TO COMPONENT MODIFICATIONS Version of the poly-V belt altered Model 221.095/195 BT13.20-P-1000-01SXH
3.2 Remove both V-belts Model 221.095/195 with twin belt drive AR13.22-P-1202SXH
REFER TO COMPONENT MODIFICATIONS Version of the poly-V belt altered Model 221.095/195 BT13.20-P-1000-01SXH
4 Place engine at center bolt (3) for crankshaft at TDC    
5 Install retaining lock for crankshaft/starter ring gear Except model 221.095/195 AR03.30-P-5000SX 
6.1 Remove center bolt (3) Except model 221.095/195
INSTALLATION IMPORTANT Replace center bolt (3).
 
TORQUE SPECIFICATION *BA03.30-P-1001-01M 
6.2 Remove center bolt (3); to do this counterhold belt pulley/vibration damper (2) with a counterholder Model 221.095/195
INSTALLATION IMPORTANT Replace center bolt (3).
 
SPECIAL TOOL Vehicles with a single-belt pulley Fig 3
SPECIAL TOOL Vehicles a twin-belt pulley Fig 2
7 Detach belt pulley/vibration damper (2) from crankshaft INSTALLATION IMPORTANT Place belt pulley/vibration damper (2) on crankshaft and rotate to ensure that groove of belt pulley/vibration damper (2) is engaged in feather key (4) of crankshaft.  
INSPECT Checking     
8 Check contact surface of crankshaft radial sealing ring (5) at hub of belt pulley/vibration damper (2) IMPORTANT Check for scoring and galling, if necessary, replace belt pulley/vibration damper (2).  
9 Replace front crankshaft radial seal (5) When replacing belt pulley/vibration damper (2) or in the event of leaks on crankshaft radial sealing ring (5). AR03.20-P-3000SX 
10 Install in the reverse order    
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
11 Conduct engine test run and check engine for leaks    
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 272 Engine 273
BA03.30-P-1001-01M Center bolt for belt pulley on crankshaft Stage 1 Nm 200 200
Stage 2 ∠° 90 90
Fig 2: Identifying Counterholder (272 589 00 07 00)
G07691819Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Counterholder (272 589 01 07 00)
G07691820Courtesy of MERCEDES-BENZ USA