Remove/install timing case cover - AR01.40-P-8000M
ENGINES 275
Shown on engine 275.950
MODIFICATION NOTES
| 28.5.08 | Clean sealing surfaces - added | Step 12 |
| Remove/install | |||
| 1.1 | Remove engine | Model 215, 220 except 220 with code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection Model 220 with code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection |
AR01.10-P-2400MC |
| 1.2 | Remove engine with front axle carrier | Model 230 without code (P99) Special model "AMG Black Series" | AR01.10-P-2500RC |
| Model 230 with code (P99) Special model "AMG Black Series" | AR01.10-P-2500RBS | ||
| Model 216, 221 | AR01.10-P-2500SZ | ||
| 2 | Mount engine onto assembly stand | Model 215, 220 | |
| 3 | Remove cylinder heads | AR01.30-P-5800M | |
| 4 | Detach air pump (1) | Model 215, 220 | AR14.30-P-7251L |
| Model 230 | AR14.30-P-7251R | ||
| Model 216, 221 | AR14.30-P-7251SZ | ||
| 5 | Remove poly-V belt tensioning device (2) | Model 215, 220 | AR13.25-P-3200L |
| Model 230 | AR13.25-P-3200RR | ||
| Model 216, 221 | AR13.20-P-0001SZ | ||
| 6 | Remove alternator (G2) | Model 215, 220 | AR15.40-P-5032LA |
| Model 230 without code (P99) Special model "AMG Black Series" | AR15.40-P-5032RA | ||
| Model 230 with code (P99) Special model "AMG Black Series" | AR15.40-P-5032RBS | ||
| Model 216, 221 except 216.379, 221.179 | AR15.40-P-5032SZ | ||
| Model 216.379, 221.179 | AR15.40-P-5032SXM | ||
| 7 | Remove belt pulley/vibration damper (3) | AR03.30-P-1600L | |
| 8 | Detach power steering pump (5) | Model 215, 220 except 220 with code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection Model 220 with code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection |
AR46.30-P-0500M |
| Model 230 without code (P99) Special model "AMG Black Series" | AR46.30-P-0500RB | ||
| Model 230 with code (P99) Special model "AMG Black Series" | AR46.30-P-0500RBS | ||
| Model 216, 221 except 221 with code Z07 Top protection | AR46.30-P-0500SYA | ||
| Model 221 with code Z07 Top protection | AR46.30-P-0500SX | ||
| 9 | Remove bolts (6) from timing case cover (7) | For dismounted coolant pump: |
|
| Bolt plan for timing case cover For mounted coolant pump: |
AR01.40-P-8000-01L | ||
| Bolt plan for timing case cover | AR01.40-P-8000-01LA | ||
| *BA01.40-P-1001-01C | |||
| 10 | Remove timing case cover (7) | ||
| Notes on sealant path for timing case cover | AH01.40-P-1000-01C | ||
| Figure | |||
| Loctite 5970 sealant |
*BR00.45-Z-1013-01A | ||
| Replace front crankshaft radial seal. | AR03.20-P-3000-01B | ||
| Fig 4 | |||
| Checking | |||
| 11 | Check coolant pump (4) | Check coolant pump for wear and leaktightness, and, if necessary: ↓ | |
| Replace coolant pump | AR20.10-P-1271MC | ||
| See bolt plan for coolant pump. | AR20.10-P-1271-03L | ||
| *BA20.10-P-1004-01C | |||
| Clean | |||
| 12 | Clean sealing surfaces | AR01.00-P-0050-01A | |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 13 | Install in the reverse order |
CYLINDER CRANKCASE, TIMING CASE COVER, END COVER
| Number | Designation | Engine 275, 285 | |
|---|---|---|---|
| BA01.40-P-1001-01C | Timing case cover to crankcase | Nm | 14 |
COOLANT PUMP, COOLANT THERMOSTAT
| Number | Designation | Engines 137, 275 | ||
|---|---|---|---|---|
| BA20.10-P-1004-01C | Coolant pump on timing case | M7 | Nm | 14 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1038-04A | Loctite 7200 | Henkel Loctite Deutschland GmbH |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |